KEBCO COMBIVERT F6 Manuel utilisateur

Instrcutions for Use

COMBIVERT F6

Installation F6 Control PRO

Übersetzung der Originalanleitung

Dokument 20182705 EN 06

Impressum

KEB Automation KG

Südstraße 38, D-32683 Barntrup

Deutschland

Tel: +49 5263 401-0 • Fax: +49 5263 401-116

E-Mail: [email protected] • URL: https://www.keb.de

ma_dr_f6-cu-p-inst-20182705_en

Version 06 • Ausgabe 09/11/2022

Table of Contents

ma_dr_f6-cu-p-inst-20182705_en iii

Table of Contents

1 Introduction ................................................................................................................................................... 7

1.1 Markings................................................................................................................................................ 7

1.1.1 Warnings................................................................................................................................. 7

1.1.2 Information notes .................................................................................................................... 7

1.1.3 Symbols and markers ............................................................................................................. 8

1.2 Laws and guidelines.............................................................................................................................. 8

1.3 Warranty and liability............................................................................................................................. 8

1.4 Support.................................................................................................................................................. 8

1.5 Copyright............................................................................................................................................... 8

1.6 Validity of this manual ........................................................................................................................... 9

2 General Safety Instructions.......................................................................................................................... 10

2.1 Installation............................................................................................................................................. 10

2.2 Start-up and operation .......................................................................................................................... 11

2.3 Maintenance.......................................................................................................................................... 11

3 Product description ...................................................................................................................................... 12

3.1 Description of the control board PRO ................................................................................................... 12

3.2 Variants of the control board Pro .......................................................................................................... 12

3.3 Accessories........................................................................................................................................... 12

3.4 Connection and control elements.......................................................................................................... 13

3.5 Motor monitoring X1C (temperature, brake) ......................................................................................... 13

3.6 Control terminal strip X2A ..................................................................................................................... 13

3.7 Safety terminal block X2B..................................................................................................................... 14

3.8 Encoder interfaces X3A, X3B................................................................................................................ 14

3.9 Diagnostic interface X4A....................................................................................................................... 14

3.10 Fieldbus interface X4B.......................................................................................................................... 14

3.11 Fieldbus interface X4C.......................................................................................................................... 14

3.12 Rotary coding switch S1, S2 ................................................................................................................. 14

3.13 Status LEDs .......................................................................................................................................... 14

3.13.1 Boot display ............................................................................................................................ 14

3.13.2 VCC - LED .............................................................................................................................. 15

3.13.3 NET ST - LED......................................................................................................................... 15

3.13.4 DEV ST - LED......................................................................................................................... 15

3.13.5 OPT - LED .............................................................................................................................. 15

4 Connection of the control............................................................................................................................. 16

4.1 Assembly of wires ................................................................................................................................. 16

4.2 Terminal strip X2A................................................................................................................................. 17

4.2.1 Digital Inputs ........................................................................................................................... 17

4.2.2 Digital Outputs ........................................................................................................................ 18

4.2.3 Relay output;........................................................................................................................... 19

4.2.4 Analog input............................................................................................................................ 20

4.2.5 Analog output.......................................................................................................................... 21

4.2.6 Voltage supply ........................................................................................................................ 22

5 Safety module X2B........................................................................................................................................ 26

5.1 Safety manual type 5 ............................................................................................................................ 26

Table of Contents KEB Automation KG

iv ma_dr_f6-cu-p-inst-20182705_en

6 Diagnosis/visualisation X4A ........................................................................................................................ 27

6.1 Assignment of the terminal strip X4A.................................................................................................... 27

6.2 Data cable RS232 PC-Drive Controller................................................................................................. 27

6.3 USB-serial converter............................................................................................................................. 28

6.4 Connection of the RS485 interface ....................................................................................................... 28

7 Fieldbus interfaces........................................................................................................................................ 29

7.1 Type code fieldbus................................................................................................................................ 29

7.2 CAN....................................................................................................................................................... 29

7.3 Ethernet fieldbus interface .................................................................................................................... 30

7.3.1 EtherCAT ................................................................................................................................ 30

7.4 RS485 potential-free ............................................................................................................................. 32

8 Encoder interfaces ........................................................................................................................................ 34

8.1 Type code encoder interface................................................................................................................. 34

8.2 Multi-Encoder-Interface......................................................................................................................... 34

8.3 Input signals.......................................................................................................................................... 35

8.4 Encoder sockets X3A/X3B.................................................................................................................... 36

8.5 Encoder cable length ............................................................................................................................ 36

8.6 Description of the encoder interfaces.................................................................................................... 37

9 Brake control and temperature detection ................................................................................................... 39

9.1 Brake control......................................................................................................................................... 39

9.2 Temperature detection.......................................................................................................................... 40

9.2.1 Operation without temperature detection................................................................................ 41

9.2.2 Connection of a KTY sensor................................................................................................... 41

9.2.3 Connection of PTC, temperature switch or PT1000 ............................................................... 41

10 Revision History ............................................................................................................................................ 43

Glossary ......................................................................................................................................................... 44

Index ............................................................................................................................................................... 46

List of Figures

ma_dr_f6-cu-p-inst-20182705_en 5

List of Figures

Abb. 1 Pin assignment socket D-Sub-9 (top view) ............................................................................................ 27

Abb. 2 Serial cable for the connection to a PC.................................................................................................. 27

Abb. 3 Connection CAN bus.............................................................................................................................. 29

Abb. 4 RJ45 socket front view ........................................................................................................................... 31

Abb. 5 RJ45 socket front view ........................................................................................................................... 33

Abb. 6 Assignment of the input signals (as difference signals) ......................................................................... 35

Abb. 7 Encoder cable length ............................................................................................................................. 37

Abb. 8 Connection of a brake ............................................................................................................................ 40

List of Tables KEB Automation KG

6 ma_dr_f6-cu-p-inst-20182705_en

List of Tables

Tab. 1 Connector sets ....................................................................................................................................... 13

Tab. 2 Overview Connection and control elements........................................................................................... 13

Tab. 3 LEDs at power on................................................................................................................................... 14

Tab. 4 Function VCC LED................................................................................................................................. 15

Tab. 5 Function NET ST - LED ......................................................................................................................... 15

Tab. 6 Function DEV ST - LED ......................................................................................................................... 15

Tab. 7 Function OPT - LED............................................................................................................................... 15

Tab. 8 Wire-end ferrules and stripping length ................................................................................................... 16

Tab. 9 Assignment of the terminal strip X2A ..................................................................................................... 17

Tab. 10 Calculation the current consumption...................................................................................................... 22

Tab. 11 Serial interfaces ..................................................................................................................................... 27

Tab. 12 Connecting cable ................................................................................................................................... 27

Tab. 13 PIN assignment RJ45 EtherCAT............................................................................................................ 31

Tab. 14 Function of the LEDs.............................................................................................................................. 31

Tab. 15 Error status list ....................................................................................................................................... 32

Tab. 16 PIN assignment RJ45 RS485 potential-free .......................................................................................... 33

Tab. 17 Assignment of the encoder sockets X3A and X3B................................................................................. 36

Tab. 18 Encoder specifications ........................................................................................................................... 37

Tab. 19 Assignment of the terminal block X1C ................................................................................................... 39

Tab. 20 Connection examples ............................................................................................................................ 41

Introduction | 1

ma_dr_f6-cu-p-inst-20182705_en 7

1 Introduction

The described devices, accessories, hardware and/or software are products of

KEB Automation KG. The enclosed documents correspond to conditions valid at

printing. Misprint, mistakes and technical changes reserved.

1.1 Markings

1.1.1 Warnings

Certain operations can cause hazards during the installation, operation or there-

after. There are safety informations in the documentation in front of these opera-

tions.

Warnings contain signal words for the severity of the hazard, the type and/or

source of the hazard, the consequence of non-compliance and the measures to

avoid or reduce the hazard.

GEFAHR Type and/or source of the hazard.

Leads to death or serious bodily injury if not observed.

a) Measures to avoid the hazard.

b) Can be supplemented by an additional danger sign or pictogram.

WARNUNG Type and/or source of the hazard.

May cause death or serious injury if not observed.

a) Measures to avoid the hazard.

b) Can be supplemented by an additional danger sign or pictogram.

VORSICHT Type and/or source of the hazard.

May cause bodily injury if not observed.

a) Measures to avoid the hazard.

b) Can be supplemented by an additional danger sign or pictogram.

ACHTUNG Type and/or source of the hazard.

Can cause damage to property if not observed.

a) Measures to avoid the hazard.

b) Can be supplemented by an additional danger sign or pictogram.

1.1.2 Information notes

Indicates to the user a special condition, prerequisite, scope or simplifica-

tion.

This is a reference to further documentation with barcode

for smartphones and link for online users.

https://www.keb.co.uk/nc/search

1 | Introduction KEB Automation KG

8 ma_dr_f6-cu-p-inst-20182705_en

Notes on conformity for use in the North American or Canadian mar-

ket.

1.1.3 Symbols and markers

üCondition

a) Action step

ðResult or intermediate result

Hyperlink

Lexicon entry

1.2 Laws and guidelines

KEB Automation KG confirms with the CE mark and the EU declaration of conform-

ity, that our device complies with the essential safety requirements.

The EU declaration of conformity can be downloaded on demand via our website.

1.3 Warranty and liability

The warranty and liability on design, material or workmanship for the acquired

device is given in the general conditions of sale.

Here you will find our general sales conditions.

https://www.keb.co.uk/terms-and-conditions

Further agreements or specifications require a written confirmation.

1.4 Support

Through multiple applications not every imaginable case has been taken into ac-

count. If you require further information or if problems occur which are not treated

detailed in the documentation, you can request the necessary information via the

local KEB Automation KG agency.

The use of our units in the target products is beyond of our control and

therefore exclusively the responsibility of the customer.

The information contained in the technical documentation, as well as any user-spe-

cific advice in spoken and written and through tests, are made to best of our know-

ledge and information about the intended use. However, they are considered for in-

formation only without responsibility and changes are expressly reserved, in partic-

ular due to technical changes. This also applies to any violation of industrial prop-

erty rights of a third-party.

Selection of our units in view of their suitability for the intended use must be done

generally by the user.

Tests can only be carried out within the scope of the intended end use of the

product (Application) by the Customer. They must be repeated, even if only

parts of hardware, software or the unit adjustment are modified.

1.5 Copyright

The customer may use the instructions for use as well as further documents or

parts from it for internal purposes. Copyrights are with KEB Automation KG and re-

main valid in its entirety.

Introduction | 1

ma_dr_f6-cu-p-inst-20182705_en 9

Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of

their respective owners.

1.6 Validity of this manual

This part of the instruction manual describes the implemented control card. It

• is only valid in conjunction with the instructions for use of the power part.

• contains only supplementary safety instructions.

• if certain functions or properties are version-dependent, this is indicated at the

appropriate place. The version number of the COMBIVERT can be found in

brackets after the material number.

2 | General Safety Instructions KEB Automation KG

10 ma_dr_f6-cu-p-inst-20182705_en

2 General Safety Instructions

The products are developed and built according to the state of the art and recog-

nized safety rules. Nevertheless, their use may create dangers to life and limb of

the user or third parties or damage to the machine and other material property.

The following safety instructions have been created by the manufacturer for the

area of electric drive technology. They can be supplemented by local, country- or

application-specific safety instructions. This list is not exhaustive. Non-observance

of the safety instructions by the customer, user or other third party leads to the loss

of all resulting claims against the manufacturer.

ACHTUNG Hazards and risks through ignorance!

a) Read the instructions for use.

b) Observe the safety and warning instructions.

c) Ask if something is unclear.

2.1 Installation

GEFAHR Electrical voltage at terminals and in the device!

Danger to life due to electric shock !

üFor any work on the device

a) Switch off the supply voltage.

b) Secure it against switching on.

c) Wait until all drives has been stopped in order that no regenerative energy can

be generated.

d) Await capacitor discharge time (min. 5 minutes). Measure DC voltage at the

terminals.

e) Never bridge upstream protective devices. Also not for test purposes.

ACHTUNG Use of unsuitable voltage sources!

Electric Shock!

a) Use for the connection only suitable voltage sources with safe isolation (SELV/

PELV) in accordance with VDE 0100 with nominal voltage of DC 24 V ±10 %.

b) Pay attention on a sufficient overvoltage category of the voltage supply.

c) With existing or newly wired circuits the person installing the units or machines

must ensure that the PELV requirements are met.

For a trouble-free and safe operation, please pay attention to the following instruc-

tions:

• The electrical installation shall be carried out in accordance with the relevant re-

quirements.

• Cable cross-sections and fuses must be dimensioned by the user according to

the specified minimum/maximum values for the application.

• For drive converters that are not isolated from the supply circuit (in accordance

with EN 61800-5-1) all control lines must be included in other protective meas-

ures (e.g. double insulation or shielded, earthed and insulated).

• When using components without isolated inputs/outputs, it is necessary that

equipotential bonding exists between the components to be connected (e.g. by

the equipotential line). Disregard can cause destruction of the components by

equalizing currents.

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