KANSAI SPECIAL RX series Manuel utilisateur

Incii.!>lrial

Sawing

Machines

"?i«n

•

SERIES

MECHANICS

MANUAL

A'-'-m

MORIMOTO

MFG.

CO.,

LTD.

From the library of: Superior Sewing Machine & Supply LLC

V>'i^4Av&aJl>u

'15,

'-•'5

Table

Contents

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From the library of: Superior Sewing Machine & Supply LLC

"I.^^iooper Angle

(Refer

Fig 1:

The

correct

angle is 2'30'as

demonstrated

Figl.

The

tip of the looper should be

1mm to 1.2mm forward of the front edge

of the looper

apoint measuring 25mm

the

right

the

tip.

Fig 2: In

order

adjust

this

angle refer to

Fig

Loosen

screw

(A) to

adjust

looper

angle.

Note:

The

standard

position is

automatically

set

long

screw (A) is tightened

squarely

onto

the

flat

the

looper

shaft.

(3^

ooper

Timing

(Refer

to Rg 3-5)

Fig

the

looper

moves

the

left,

behind

the

needles:

the

tip

the

looper

reaches

the

center

the

left

needle,

The

dimension

from

the

tip

the

looper

the

top

the

eye

the

needle

should

1.2mm.

Fig 1

25mm

Fig 2

Fig 3

From the library of: Superior Sewing Machine & Supply LLC

Fig

4: As

the

looper returns to the right, in front

the

needles:

the

tip

the

looper

reaches

the

center

the

left

needle,

the

dimension

from

the

tip

the

looper

the

top of the eye of the needle should be

0.2mm.

Fig

5: To adjust the timing,

loosen

screws

(A)

and

shift

the

position

the

upper

belt

gear

by holding the gear in place

and

turning

the

handvvheel(+) to

advance

(—)

retard

the

looper.

(^^^^^ooper-Needle

Distance

(Refer

Fig

6: When the looper isat its far right position,

the tip of the looper should be approxi

mately 6.5mm from the center of the

needle

bar.

This

dimension

standard

for

all

gauge

sizes.

Fig 4

Fig 5

Fig

6.5mm

From the library of: Superior Sewing Machine & Supply LLC

Fig

Because

common

practice

measure

looper-

needle

distance

from

the

tip

the

looper

the

center

the

right

needle

corresponding

looper-needle

distances

for

various

gauge

size

are

table

adjust,

loosen

screw

(1)

and

move

looper

holder

(2)

right

left.

Table

Gauge

size

1/8"

3.2mm

4.9mm

5/23"

4.0mm

4.5mm

3/16"

4.8mm

4.1mm

7/32"

5.6mm

3.7mm

1/4"

6.4mm

3.3mm

4yNeedle Height

(Refer

Fig

When

the

needle

bar

its

highest

position,

the

mark

the

handwheel

should

meet

the

mark

(Refer

Fig

the

looper

moves

the

left,

behind

the

needles,

the

tip

the

looper

reaches

the

center

the

left

needle.

this

time,

the

distance

from

the

tip

the

looper

the

top

the

eye of

the

left needle

must

0.8

1.2mm.

adjust

the

height

and

alignment,

loosen

screw

(A);

set

correct

position;

and

tighten screw (A).

Make

sure

that

the

needles

are

aligned

the

center

the

needle

plate

holes.

Fig 7

(a)

Fig 8

From the library of: Superior Sewing Machine & Supply LLC

ooper-Needle

Clearance

(Refer

Fig

When

the

tip

looper

(A)

meets

the

left

needle

(C)

the

clearance

between

them

should

0.2mm

0.3mm.

This

adjustment

can

made

loosening

screw(D)on

the

looper

holder,

moving

the

looper

frontwards

backwards

the

appropriate

setting,

and

retightening

screw

(D).

Note:

the

looper

moves

the

left,

behind

the

needles,

the

tip

the

looper (A) will

contact

the

right

needle slightly (0~

0.05mm).

(^^^I^Looper

Avoid

Angle

(Refer

Fig

10-13)

Fig 10

0.2-

0.3mmr9

0.2-

0.3mm"T?

Fig 12

Fig

Needle

Fig 13

Fig 10:

Shows

the

correct

looper

motion

Fig

11: Shows avoid eccentric

(A),

adjustment

screw

(B),

advanced

timing

mark

(C),

retarded

timing

mark

(D)

and

standard

timing

mark

(E).

Fig12: Shows exact location of the avoid eccentric in relation to the machine.

Fig

13:

A -

Standard

Angle

Path

B -

Advanced

Angle

Path

C -

Retarded

Angle

Path

From the library of: Superior Sewing Machine & Supply LLC

getting

The

Looper

Avoid

(Refer

Fig

14-15)

Note:

The

looper

avoiding

motion

requires

adjustment

when

different

diameter

needle

used. c

Fig

14:

When the

looper

moves

from

its

left-most

position, deflection of the

needle

should

beginwhen the tip of the left-most

needle

is 3.0mm-3.5mm from the looper eye.

The

contact

is from 0.3mm—0.6mm on the

back

the

looper.

Fig

15:

Align

dot

(D)

with

mark

(C)

for

standard

needles. In the case of extremely fine

needles loosen screw (A) and nut (B) and

move the dot (D) towards the rear of the

machine. In the case of extremely thick

needles move dot (D) towards the front of

the

machine.

-»-+•

-v^

j L

3~3.5mm

0.3-~0.6irm

Fig 15

From the library of: Superior Sewing Machine & Supply LLC

'f;®Rear

Needle Guard

(Refer

Fig

i6~i9)

Fig

16;

Height

Adjustment

With

needles

the

down

position

set

line

(A)

needle

guard

even

with

the

center

the

needle

eyes.

Fig

17A:

Clearance

(Right

Needle)

The

rear

needle

guard

contacts

the

right

needle

slightly

(0.0-0.5mm)

the

looper

will

not

contact

the

needle

moves

from

right

left.

Fig

17B:

Clearance

(Left Needle)

The

clearance

adjustment

between

the

left

needle

and

the

rear

needle

guard

0.05~0.1mm.

Fig

18:

Adjust

Loosen

screw

adjust

front-back

position.

Loosen

screw

(B) to

set

height

and

angle.

fig

19:

Standard

setting

Align

the

mark

eccentric

(D) with

the

mark

the

main

shaft

for

standard

needle

guard

timing.

Fig 17A

Right Needle

Contact

0.05mm

Fig 18

Fig 19

inc

Fig 16

Fig 17B

Left

Needle

Clearance

0.05

0.1mm

— c

From the library of: Superior Sewing Machine & Supply LLC

ront

Needle

Guard

(Refer

Fig

20^-22)

Fig20: Front Needle Guard Height

Set

the

contact

edge of the front needle

guard

1.8 to 2.3mm above the tip of

the

left needle when the tip of the looper is

behind

the

center

the

left

needle.

Fig

21:

Front

Needle

Guard

Clearance

The

clearance

between

the

needles

and

the

front

needle

guard

should

the

follo

wing:

0.00.05mm

for

the

left

needle

B) 0.1

~0.2mm

for

the

right

needle

Fig

22:

Adjustments

adjust

the

height

and

angle

loosen

screw

(A)

adjust

the

front-back position

loosen

screw

(B)

0.0~0.2mm

From the library of: Superior Sewing Machine & Supply LLC

|lwTop

Cover Spreader

(Refer

Fig

23-27)

Fig 23:

Screw

(A) allows for

adjustment

of the left

most

position.

Screw

(B) is for

height

adjustment

the

top

cover

spreader

and

clearance

between

the

spreader

and

the

needles.

Fig

24:

The

proper

distance between the

top

spreader

and

the

needle plate is

8.5-

9.5mm.

(Refer

table

for

recommended

distance

according

gauge

size.)

Table

Gauge

Spreader

Height

1/8"

3.2mm

9.5mm

5/23"

4.0mm

9.5mm

3/16"

4.8mm

9.5mm

7/32"

5.6mm

8.5mm

1/4"

6.4mm

8.5mm

Fig 25A:Set

the

tip of the thread hook 4.5 to 5.5mm

the

left

the

center

the

left

needle.

Fig 25B:Set the tip of the thread hook

(C)

0.5 to

0.8mm

from

the

front

the

left

needle.

Fig

26:

adjust spreader stroke loosen nut (D)

and

raise

lower

the

connecting

(E).

Fig

27:

shorten

spreader

stroke for narrow

gauge

sizes move the connecting pin

towards

(a).

increase

spreader

stroke

for wide

gauge

sizes

and

long stitch

lengths

move

the

connecting pin

towards

(b).

8.5~9.5mm

Fig

4.5~5.5mm

rt..

Fig

0.5-

0.8mm

Fig

I:y.

From the library of: Superior Sewing Machine & Supply LLC

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