Kaindl RMS Series Manuel utilisateur

OPERATIONMANUALFOR

CIRCULARKNIFESHARPENING

MACHINERMSMANUAL

Originaloperationmanual

Pleasekeepforfurtheruse!

KaindlSchleiftechnikREILINGGmbH,RemchingerStr.4,D75203KönigsbachStein,Germany

Tel.:+497232/40010,Fax.:+497232/400130,Internet:www.kaindl.de,EMail:info@kaindl.de

CONTENT

ECDeclarationofconformity 3

Transport/Environmentalconditions/Setupofthemachine/

Generalsafetyadvice/Directeduse  4

Structureofthemachine 5

Technicaldata 6

Operation 7

Fixationofthecircularknife  7

Adjustmentofthecircularknife  8

Grindingofthecircularknife 9

Basicregradinggrinding(Importantinformation,pleaseread!)  10

Standardvaluesforsharpeningoperation  11

Operationofthemanualversion 12

Changeofthegrindingwheel 13

Descriptionofthecoolingunit/Basicinformationaboutcoolingliquids  14

Changeofknifesupport/Sparepartlist  15

Maintenance/Cleaning/Repairs/Disposal/Warranty  16



ECDECLARATIONOFCONFORMITY

Themanufacturer: KaindlSchleiftechnik

ReilingGmbH

RemchingerStraße4

75203KönigsbachStein

Germany

declares,thatthemachine Circularknifesharpeningmachine

describedherein:  Type:RMS

referstothesecurityandhealthrequirements ECMachineinstruction(2006/42/EC)

ofthefollowingECinstructions: ECInstructionEMV(2004/108/EC)

Appliedharmonisesnorms:

ENISO121001andENISO121002;EN294;ENISO137321;

EN610291,EN60204Part1;EN6100061;EN6100062;

EN6100063;EN6100064

Changesindesignwhichaffectthetechnicaldata,listedinthismanualandthedirected

use,thereforechangethemachinesubstantially,makethisdeclarationofconformity

invalid!

Thedocumentswerecompiledby: ReinhardReiling

KaindlSchleiftechnik

ReilingGmbH

RemchingerStraße4

75203KönigsbachStein



1.TRANSPORT

ThecircularknifesharpeningmachineRMSisdeliveredinawoodenboxonpallet.The

grossweight(incl.packing)ofthemachineisaround115Kg.Thetransporttakesplace

withpallettruckorforklift.

1.1ENVIRONMENTALCONDITIONS

PlacethecircularsharpeningmachineRMSonlyindryrooms.

Environmentaltemperature: from+5to+50°C

Humidity: upto90%;notcondensing

1.2SETUP

Movethepalletascloseaspossibletothefinalpositionofthemachine.Thenremovethe

screwjointsbetweenmachineandpallet.Beforeplacingthemachineatitsfinalposition

onthefloor,screwin,themachinefeetfrombelow.Pleasepayattentionthatthemachine

isalignedhorizontalonthefloor.Thealignmentshouldbedonebyuseofabubblelevel

(Standardmodelissufficient).Placethebubblelevelontopofthecabinetandalignin

boothdirectionbyadjustingthemachinefeet.

Pleasepayattention,thattheplaceofthemachinegrantsavibrationfreeoperation.

1.3GENERALSAFETYADVICE

Readtheoperatingmanualintensive!

Fordamagescausedbyignoranceornotfollowingtheoperatingmanual,noliabilityis

assumed!

Whendealingwithcircularandshapeknifegreatestcautionisneeded,becausethiscan

havethesharpnessofarazoranditcanresultinsignificantcutsifhandledcarelessly.

Tolargelyavoidthese,theuseofcutprotectionglovesisstronglyrecommended.

1.4DIRECTEDUSE

ThecircularknifesharpeningmachineRMSisexclusivelyintendedforsharpening

circularbladeintherangeofØ100mmtoØ350mm.Thedirectedincludesalsoreading

thisoperationmanual,aswellaskeepingallcontainingdirectionsofuseespeciallythe

safetyinformation.

Forallpersonalandmaterialdamages,arisingbynotintendeduse,notthe

manufacturer,buttheuseroftheRMSisresponsible!

2.STRUCTURE

Grinding

motor

Cooling Safetycover

Grindingwheelcover

Clampingflange

roundknife

Drivingmotor

Lynette

Adjustment

bridge

Adjustmentpillar

3.TECHNICALDATA

Dimensions

Length: 560mm

Depth: 820mm

Height: 1270mm

Weightnet: Manual110Kg

Clampingrange/Basic: Ø100mmtoØ350mm

Grindingwheel: Ø125x32x20x5x30mm

Noiseemission:  <70dB(A)

Spacerrings: 20x22,20x30,20x32,20x40,20x30withface

ElectronicalData

Driveofgrindingspindle:

Motor: 1~230V/50Hz

Motorspeed: 2770RPM

Power: 0,37KW

IPcode: IP55

Flowtimeofthemountedgrindingwheelapprox.10sec.

Coolantpump:

Motor: 1~230V/50Hz

Power Step1: 0,028KW

Step2: 0,045KW

Step3: 0,063KW

IPcode: IP65

Deliveryrate: 1635l/min

Driveofcircularknife:

Specificationsaresubjecttochange.

Onlyofthemanualversion.

Continiuouslyvariabledrivingmotorforcircularknifes:

From2to25RPM

Centerthecircularknifebyselectingthecuttablespacerringontheclampingflange.

Nowfixthecircularknifewiththepressurediskandthefixationnutontheclamping

flange(seePicture).

Beforetighteninguporloosingthefixationnut,theshaftfixationpinmustbepressed

down.Turnthemotorshaftwiththecwrenchtillthepinlocksintheshaftfixation.

!!!Attentionwhentighteningandlooseningofthecircularknife.Riskofinjury!!!

4.OPERATION

4.1FIXATIONOFTHEROUNDKNIFE

Pressuredisk

Clampingnut

Shaftfixation

Shaft

Lynette

Clampingflange

Afteryouhavefixedthecircularknife,placethelynetteonthebackoftheknife.Alignthe

lynetteinthewaythatthewheelisturningsoftly(e.g.circularknife10°,lynetteapprox.

15°).Dependingonthetypeofcircularknife,youcanadjusttheangleofthelynettehead

correspondingly.Thelynetteistosupportofthecircularknifeandgrantsaburrfree

bevel.

Placeonthe

backofthe

cuttingedge

Adjustmentof

anglevalues

4.2ALIGNMENTOFCIRCULARKNIFE

Byopeningthestarknobscrew(1)youcannowadjusttheanglevalueofyourround

knife.

Scale

Starknobscrewto

arresttheadjustment

pillar

Starknobscrewto

arrestthecuttingangle

Handleverforthe

adjustmentofthe

grindingmotor

Afteryouhavesettheangle,openthestarknobscrew(2)andmovetheadjustmentpillar

inthewaythatthecuttingedgeoftheroundknifeisinsidethemarkedgrindingrange.

Grindingrange

!!!IMPORTANTINFORMATIONPLEASEREAD!!!

5.BASICREGARDINGGRINDING

Pleasekeepinmind,thatgrindingbasicallyisaformofsofttreatment.Forgetting

optionalresults,pleasepayattentiontosomeelementaryrules.

Physicallygrindingisainteractionbetweenmaterialoftheworkpiece,thesuitable

abrasive,bindingoftheabrasive,gritsize,coolingliquidandfinalythewellmatched

feedingsizeaswellashaltandgrindingcycleswithoutfeeding.

Forachievingperfectprecisionitisbasiclyconsideredusingsmallfeedingsizes(4µ),

haltcyclesofminimum15to30secondsataspeedof10to20rpm,coolingliquid

directedtothecircularknife.

Itisabsolutelyrecommendedtofocusyourattentiontothegrindingcycleswithno

feeding.Thistimespanshouldlastalonguntilyouhearnomorenoisefromthegrinding

wheel.Thatgrantsthatthecompletefeedingsizehasbeenworkedoff.

Surelygrindingalsomeansscrubtreatmentbutthisiswithit'sparametersquitesobering

foranamateuringrinding.Scrubbingmeansverycoarsegrit,openbondingofthe

grindingwheel,feedingofmax.12µ,haltperiodsofmin.1030seconds,atknife

rotationof15to25rpmandalotofcoolingliquid.

Asmentionedabove,theseparametersareonlyaroughguidelinewhichgrantsthat

choosesparameterscanbeprocessedbythemachine.Finally,factorsasgrinding

mediumandmaterialhastobeconsideredandspeciallyselectedforeachapplication.

Material:HSS,highgradesteelhardened,steelhardenedetc.cansuccessfully

sharpenedwithacorundumorCBNgrindingwheel.

Byuseofresinoidbondabrasivematerial,thecoolingliquidshouldhavemin.10%oil

content,asthisabrasivebondproducesaconsiderablerubbingontheworkpiececausing

moreheat.

Material:Carbidesteelglass,ceramicscanbesharpenedsuccessfullybyadiamond

wheel.Aswrittenbefore,anadequateoilcontenthastobeconsidered.

6.STANDARDVALUESFORTHE

SHARPENINGPROGRAM

Scrubtreatment

Material: Carbide

Abrasive:  Diamond

Gritsize: D252

Feeding:  812µ

Halttime: 16sec

Sparktime:  80sec

Knifespeed: 20

Coolingliquid: Emulsion1015%

Finishingtreatment

Material: Carbide

Abrasive:  Diamond

Gritsize: D76

Feeding:  4µ

Halttime: 25sec

Sparktime:  120sec150sec

Knifespeed: 12

Coolingliquid: Emulsion1015%

Scrubtreatment

Material: Highgradesteel

Abrasive:  CBN

Gritsize: B252

Feeding:  8µ

Halttime: 20sec

Sparktime: 100sec

Knifespeed: 18

Coolingliquid: Emulsion1015%

Finishingtreatment

Material: Highgradesteel

Abrasive:  CBN

Gritsize: B76

Feeding:  4µ

Halttime: 25sec

Sparktime:  120sec150sec

Knifespeed: 12

Coolingliquid: Emulsion1015%

Scrubtreatment

Material: HSS,hartedsteel

Abrasive:  CBN

Gritsize: B252

Feeding:  8µ

Halttime: 20sec

Sparktime:  90sec

Knifespeed: 22

Coolingliquid: Emulsion1015%

Finishingtreatment

Material: HSS,hartedsteel

Abrasive:  CBN

Gritsize: B76

Feeding:  4µ

Halttime: 25sec30sec

Sparktime:  120sec180sec

Knifespeed: 10

Coolingliquid: Emulsion1015%

Thevalueslistedareourrecommendedguidelines.

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