Jonco RATEL Series Manuel utilisateur
RATEL SERIES
BRUSH
CHIPPER
User's Manual
MODEL RC180 D
MODEL RC180 G
MODEL RC180 E
MODEL RC180 PTO
YAAHKIEH VERSION 202110
Introduction
Thank you for choosing Jonco Ratel series brush chipper. Jonco is brand
specialized in designing and manufacturing equipments to deal with green
waste.
Ratel series chipper, designed for commercial use, with its solid quality and
perfect performance. This machine can help you with cleaning up all green
waste off trees for a long period. It is grateful for your selection on this
model.
If these is any request, Kindly contact our dealer around.
Please take the serial number and all necessary documents you have with
you.
You are gratefully welcome to write us comments and advice, which will
definitely help us with product improvement.
This manual contains all information which will be helpful for you to
understand this machine and know how to use it.
Contents includes feature and function of this model, and maintenance,
safety issue and problem solutions.
If you need to change part if this chipper, easily show us what you need
change. you will get full service from our dealer.
All people who will operate this machine, shall be well trained and fully
understand all content of this manual.
1
2
Content
Label 3
General safety 4
Preparation 8
Start models with engine 12
Chipping 13
Stop machine 15
Checking list 16
Components 17
Hopper 21
Feeding control 22
Roller 23
Drum 24
Hydraulic valvle 25
Output chute 26
Hydraulic oil & Fuel tank 27
Transmission 28
Maintenance 29
Regular maintenance 29
Lubricant 30
Belt 31
Blade 32
Drum Latch 34
Anvil 36
Drum bearing 38
Hydraulic system 39
Trouble shooting 43
Chipper 43
Pump 43
Labels
Safety is always the first thing you should bear in mind. Please carefully
read the content of the following labels, in order to avoid damage or
injuries caused by accident.
Danger in white with red background, means ignoring this point could
cause serious injuries or death to operations or bystanders
Warning in black with orange background, means ignoring this point
could cause serious injuries to operations or bystanders
Caution in black with yellow background, means ignoring this point
could cause injuries to operations or bystanders, or damages to
machine.
Label and symbols
You will all different types of labels all over your machine. You need to read
and undstand contents or symbols, which stands for the safety rules or the
right way you need follow.
Danger
Warning
Notice
3
General Safety
Accidents are usually caused by mistake, no training and ignoring to follow
instructions.
It is a must that All users shall be well protected with right personal
protection equipments, and well trained.
It is a must that all users should fully understand content of this manual and
instructions they should follow to operate this machine.
All safety designs have been done and it can protect users from all potential
injuries while working and reduce the risk of accident.
General safety instructions listed in this term, shall be followed. Ignoring
could cause serious injuries, fire, explosion, or even deaths.
Operator safety. take a well training, and know how to operate in right way.
keep memorizing all instructions and repeating reading labels are very helpful.
Preparation for emergency
Fire extinguisher/Mobile phone/First aid kit
Worksite Safety
●Wood chipping by this model should be done by two adults. This is a must.
●Take away all Irrelevant debris from work site.
●Machine should located in safe open area, with good ventilation.
●All bystanders should be away from work site, marked with warning ribbon.
Operator safety
●Helmet, Muffles, goggles and glasses
●Hair shall be collected and fully covered by helmet
●Shirt can not be losse
●Gloves should be with losse opennings
●Pants with cuffed edge
●Anti slip boots with stiff head
4
Bystanders, Kids and the untrained safety
●Children, bystanders is not allowed in work site
●Bystanders should be protected by PPE.
●All untrained persons are not allowed to use the machine.
●Warning before starting machine.
Operation safety
Preparation before starting
●Check if users are dressed up in right way as instructed.
●Chipping work should be done by at two person, who are able to take care
of each other in case of emergency.
●Do not work with machine after drinking or under affecting of medicine.
●Regular checking before starting
●Check if there is damaged, worn or missing parts.
●Confirm the collecting site of chips
●Check and set up the machine in right status.
●Machine should be located away from water, gas, electric cable or
power station.
●Machine should be kept in flat in horizontal level.
●Parking machine with wheels stopped by blocker
●Chipping work should be done in open bright area.
Operating safety
●No climbing on machine during working.
●Keep machine and operators in balance while working.
●Keep away from all working parts.
●Touching working part could cause serious injuries.
●Do not get close before working is fully stopped.
●Stop machine and switch off all safety switch before maintenance.
●Do not keep the engine running with clutch released over 3 minutes
5
Storage safety
●Switch off engine, and take key away.
●Some parts of machine are still hot just after shutting down. Keep machine
fully cool down before maintenance.
●Tow coupler should be firmly connected with safety chain connected too.
●Parking should be with wheel blocked.
●Parking distance is suggested to be 15m.
●Cleaning should be done after working.
Fuel safety
●Make sure engine is completely cool down before refilling fuel.
●Fuel are flammable, explosive, Do not fill fuel near fire or while smoking.
●Fuel should be stocked in regulated container.
●No flammable liquid on machine.
Parking and transport safety
●Parking on a level and stable ground, and the machine site is parallel to the
ground.
●If the chipper is towed, make sure that the towing point is firmly connected
and the safety chain is also properly connected. The trailer's brakes are on
and no one is in the trailer
●If the shredder is not towed, make sure to secure the wheels with wheel
chocks.
Daily check
●Lubricate all bearing points.
●Pay attention to volume of hydraulic oil, oil and fuel.
●Cleaning work, clean all chips, debris out of rotor housing, clean all oil,
lubricants spoiled
●Pressure of hydraulic should be released before any maintenance.
6
Machine checking points
●Keep drum, exhauster, housing, roller and output chute clean with no debris.
●All safety switch and control parts are in good condition and work well.
●Flap and protection apparatus are good
●Battery, cable and connect are in good condition.
●No fuel, oil leaking. Hydraulic tube and coupler are in good condition.
●Fuel tank lid and Bolt to drain oil are firmly fixed on.
●All pin and lock site are firmly fixed
●Components, parts and hinge are in good condition.
●Bolts and nuts are all firmly fixed.
●Pressure of tire are right
●All decals are perfect for reading
●All manuals are in manual box.
Follow the regular checking chart to do step by step.
Fire distinguisher
Emergency communication
First aid kit
Safety helmet
Goggle
Mufflers
Anti-slip boots
Gloves with loose opening, NO gloves with sleeve
No loose coats
No cuffed pants
Long hair should be covered by helmet.
7
Preparation
Content of this manual should fully be read and well understood by all people
who are related to this machine. Training before use is very necessary offered
by dealer who should also understand manual and know how to use, maintane
this machine, and all points related to functions and safety.
●Careful preparation can ensure safe and efficient performance.
●Operator should follow all safety instructions, be well protected, and get all
set up right and ready, and be familiar with the whole process if this chipper.
●There are 3 aspects which are very important and should be checked and
confirmed before starting the machine.
They are, Work site, Material and Chipper
Work site preparation：
●Clean up all rocks, metal things which could damage machine away from
material and machine.
●Clean up all obstacles which could block walk area.
●Make sure work site is not under high voltage power cable.
●Make sure work site is bright and well ventilated.
●Make sure work site should in open area with enough space.
●Confirm where branches and twig is and where the chips should be collected.
●Keep enough space to deliver materials.
●Make sure the first aid kit are good and ready for use.
●Two adult operators should be on site to keep machine running and ensure
the security of surroundings.
8
Material preparation
●Inclined head is easier for feeding.
●Make sure material is long enough, over 1.2mm in order to keep hands
away from roller. Short materila can be pushed into roller by long material.
●Necessary adjustment of weight and length of material, by cutting into
piece, could reduce risk on injury to operator.
●This chipper is designed to chip branches with no foreign objects such as
rock, metal, mud and anything could damage machine.
Metal, rock or glass etc. could damage machine seriously, caused loss of
your property or injuries even deaths.
Vine around twigs, could entangle operator, cause damage to machine. so all
vine among your material should be taken away.
Less
than
width
of
hopper
Put small twigs
on top of big
ones
Trim off
branch over
10cm
Length is
over 1.2m
Feed material
with bevel side
up
Start
with this
end
Good preparation of material could raise the efficiency, improve working
condition and reduce risk on possible expense on extra maintenance.
Danger
9
Ce manuel convient aux modèles suivants
4
Table des matières
Autres manuels Jonco Chipper
