Joke ENESKArecoat 85 Manuel utilisateur

Operating

instructions

ENESKArecoat 85

Table of contents

1 Notes about these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Scope of delivery of ENESKArecoat 85 (order no. 0 700 300) . . . . . . . . . . . . . . . 6

4 Technical speciﬁcations for control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6 Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7 The function of the signal sounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8 Function of the LED display strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

9 Functions of the signal LED on the handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . 10

10 Function of the ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

11 Calling up the menu and navigating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

12 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connecting a handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connecting the ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Fitting/changing the electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connecting the mains cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Switching the unit on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Setting the language (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

13 Connecting the foot pedal (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

14 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Pretreating surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Switching the unit on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Setting parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Processing the workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Stopping the handpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Switching the unit o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Polishing the coating (if necessary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

15 Using the memory function (MEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Saving settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Activating/deactivating settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

16 Calling up device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

17 Setting the signal tone and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

18 Application notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Punching technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Bending and pressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Extrusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cold forming of screws, nuts, bolts, rivets, etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Synthetic resin and duroplastic injection moulds, rubber moulding . . . . . . . . . . . . . . . . . . . . . . 23

Die casting technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Processing of wood and synthetic ﬁbre boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

19 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Doing a ﬁrmware update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Possible errors during a ﬁrmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

20 Maintenance, care and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Replacing the ﬁlter mat (if necessary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Notes on the E-Check according to DGUV V3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

21 Troubleshooting and ﬁxing faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

22 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Notes about these instructions

These operating instructions enable the operator to correctly use, take care of and maintain the

ENESKArecoat 85 carbide coating system. These operating instructions are part of the system

and must always be kept at hand at the place of use. If the system is passed on to a third party

then this operating manual must be passed on too.

To avoid injury and damage to property, read these instructions before performing any work

with the system!

Instructions which must be strictly observed to prevent hazards or damage are marked as

follows:

Caution!

Warns of hazards that can lead to injuries.

Attention!

Warns of hazards that can lead to damage to objects.

For technical problems or other questions please contact our service department.

Product overview

USB

START

FOOT

MEM

PAR 1

PAR 2

ESC

Fig. 1

1 Control unit with mains cable 5 Electrodes

2 Vib85 application handpiece with hand-

piece cable incl. welding and control

cable plug

6 Screwdriver

3 Spare screw 7 Ground cable with welding cable plug and

contact magnet

4 Clamping element

The ENESKArecoat 85 carbide coating system operates according to the principle of electro-dis-

charge machining. A carbide electrode is attached to the positive pole of a DC circuit. It is made

to vibrate in the Vib85 application handpiece. The workpiece is connected to the negative pole.

During the brief contact pulse between the workpiece and the electrode, the electrode is brieﬂy

overheated by the ﬂowing current to such an extent that, during the discharge, carbide particles

from the electrode are entrained and fuse to the workpiece surface.

Scope of delivery of ENESKArecoat 85 (order no. 0 700 300)

• 1 x control unit with mains cable set for Germany, Switzerland, United Kingdom and Europe

(order no. 0 700 301)

• 1 x Vib85 handpiece with cable package (order no. 0 700 302)

• 1 x ground cable with plug and contact magnet (order no. 0 700 351)

• 1 x set of clamping elements for carbide electrodes, incl. spare screws and screwdriver

(order no. 0 700 060)

• 1 x set of carbide electrodes (order no. 0 700 034)

Optional:

• 1 x foot pedal (order no. 0 700 360)

• As delivered, a sticker is attached to the rotary control. This indicates that the rotary control

must be pressed twice to call up the main menu.

This can be removed after initial start-up.

Technical speciﬁcations for control unit

476135

413

221

321

START

FOOT

MEM

PAR 1

PAR 2

ESC

USB

Fig. 2

Connections

1 connection for handpiece control cable

1 connection for electrode cable

1 connection for ground cable

1 connection for power supply unit

1 USB connection

Supply voltage 90–230V~ (50/60Hz)

Rated power P_max 150VA

Rated current 1.3A / 0.65A

Maximum hardness of the layer 82 HR 30 N

Vibration frequency 120Hz

Weight 10kg

Approved handpieces Vib85

Weight of handpiece incl. connection cable 0.84kg

Working lamp in handpiece 4 LEDs, 5000K

Ambient conditions +10°C to +40°C

10% to 85% humidity

Noise pressure level < 70dB (A)

Approved carbide electrodes,

length 50mm

Round: Ø 1.0mm, Ø 1.3mm, Ø 1.8mm, Ø 2.3mm, Ø 3.0mm,

Ø 4.0mm

Square: 1.1mm, 1.6mm, 2.1mm

Triangular: 1.95mm

Approved foot pedal F85 foot pedal

Manufacturer’s mark and address, type designation, CE marking and serial number are located

on the nameplate on the rear of control units, or on the housing, depending on the handpiece.

The nameplate for the control unit also states the rated voltage (U_rated), the rated current

(I_rated), the rated power (P_rated) and the frequency (F_ultrasonic). It also indicates that the

device is grounded and must not be disposed of in household waste.

Accessories and the spare parts list are available online at www.joke-technology.de.

Safety

Intended use

The system is intended exclusively for applying carbide coatings to metallic surfaces. The

applied carbide layer increases the wear resistance of the coated workpiece without aecting

the qualities of the base material.

The unit may only be used with approved components and accessories (see section4, Technical

speciﬁcations).

The values speciﬁed in the technical speciﬁcations for the individual components must not be

exceeded when using the system.

Work on and with the unit may only be carried out by qualiﬁed, trained and authorised personnel.

The control unit may only be used as described in these operating instructions. Any dierent or

additional use is considered improper. The manufacturer will not be liable for damage resulting

from improper use.

General safety instructions

To avoid danger to persons and material damage, ALWAYS observe the following safety

instructions:

• Due to its design and use, increased vibrations and noise occur in the vicinity of the hand-

piece. According to the EU Directive 2002/44/EC, a new workplace assessment may have to be

performed.

• Only use the system in technically perfect condition.

• Always place the control unit on a safe, non-slip surface and protect it from contact with

liquids.

• Lay the mains cable so that it is easily accessible and can be disconnected from the power

supply easily.

• When working with the system, always wear safety glasses, gloves and hearing protection.

• Never disconnect the handpiece from the control unit while it is switched on!

• Always switch o the control unit when the system is not in use.

• Do not use the system if display and signal lamps are defective.

• Always make sure that the device’s ventilation slots are free (see also chapter 9).

• Do not leave the system unattended when switched on.

• Switch o and secure the control unit immediately in the event of malfunctions. In the event

of faults, rectify them immediately as described in these instructions or arrange for them to be

rectiﬁed.

• Do not make any changes, additions or modiﬁcations to the individual components of the

system.

• Refrain from any operation that could compromise safety.

• Never immerse the individual components of the system in water or other liquids.

• Do not use the system outdoors.

Controls and indicators

USB

START

FOOT

MEM

PAR 1

PAR 2

ESC

54VCHARGE

Energy

CYCL

HST: Vib85

Vibr 120Hz 36%

175

SMOOTH

mWs

Cyl:

Off

27 21 20222328

Fig. 3

1 Ground socket 17 Mains plug connection

2 Electrode socket 18 Foot pedal connection (IO socket, 8-pin,

M12)

3 Connection socket for handpiece (8-pin) 19 Signal LED on handpiece

4 USB connection 20 Button of the handpiece

5 Power switch 21 Handpiece

6 MEM button 22 Clamping element

7 FOOT button 23 Electrode

8 Display 24 Display of coating energy (charging

voltage)

9 START button 25 Status display charge accumulator 1

10 Carrying handle 26 Status display charge accumulator 2

11 LED strip 27 Display number of cylinders

12 PAR1 button 28 Information on the connected handpiece

13 PAR2 button 29 Information on interval coating

14 Rotary pushbutton 30 Display of vibration intensity

15 ESC button 31 Display of coating quality (smooth or

rough)

16 Nameplate 32 Energy display

The function of the signal sounds

2 brief sounds

• After calibration: Device is ready to use

• Settings accepted e.g. after saving

1 long sound

• Device error or faulty operation

Troubleshooting or device restart required

Function of the LED display strip

START

FOOT

MEM

PAR 1

PAR 2

ESC

Fig. 4

LED strip Colour Type of display Meaning

Top Blue Pulsing Handpiece is connected

Blue-white Movement towards the

centre

Handpiece is switched on and operating

with proper ground contact.

Orange Movement towards the

centre

Handpiece is switched on, but has no

ground contact

Red Movement towards the

centre

The pressure with which the workpiece

is pressed during operation is too high.

Bottom White LED runs from left to right

summing up during cali-

bration.

The pressure with which the workpiece

is pressed during operation is optimal.

Green LED runs from left to right

summing up during cali-

bration.

Mechanical zero point detected and

adjusted.

Right Green, yellow,

red

Rising from green to red Display of device temperature in control

unit

Top, bottom Red Lights Device error or faulty operation

Red Lights and buttons ﬂash

simultaneously

Serious device fault or dangerous oper-

ating error, restart required

All White (right,

left), Blue (top,

bottom)

Lights Device starting or important information

in display

Colourful Flashing and motion Animation running

1010

Functions of the signal LED on the handpiece

• LED does not light up:

The handpiece is not connected or a menu has been called up on the control unit’s display.

• LED ﬂashes green:

The handpiece is activated and waiting.

• LED lights up green continuously:

The handpiece is in operation.

• LED lights up orange:

The handpiece is in operation, but there is no contact to ground.

• LED lights up red:

The handpiece is in operation, but is pressed onto the workpiece with too much pressure.

Function of the ventilation

USB

Fig. 5

The ventilation serves to prevent overheating. Air is drawn into the control unit through the slots

on the underside of the control unit. The air is guided through the control unit and blown out

again at the lettering on both sides.

Always keep the unit’s ventilation slots clear to prevent damage from overheating.

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