JLG Toucan 12E Manuel d'utilisation et d'entretien

Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

TOUCAN 12E

TOUCAN 32E

31210313

September 17, 2019 - Rev A

English - Operation & Safety

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WARNING

Operating, servicing and maintaining this vehicle or equipment

can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of

California to cause cancer and birth defects or other

reproductive harm. To minimize exposure, avoid breathing

exhaust, do not idle the engine except as necessary, service your

vehicle or equipment in a well-ventilated area and wear gloves

or wash your hands frequently when servicing. For more

information go to www.P65Warnings.ca.gov.

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FOREWORD

31210313 – JLG Lift –

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures

essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notifica-

tion. Contact JLG Industries, Inc. for updated information.

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FOREWORD

– JLG Lift – 31210313

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS

DECAL WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS

DECAL WILL HAVE AN ORANGE BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT

MAY ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL

WILL HAVE A YELLOW BACKGROUND.

INDIC ATES IN FOR MATI ON O R A CO MPANY POL ICY THAT

RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY OF PER-

SONNEL OR PROTECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

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FOREWORD

31210313 – JLG Lift –

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED

BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL

AU THORI ZED JLG REP R E SENTATIVE FOR INFO R M AT ION

REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE

BEEN ISSUED FOR THIS PRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO

THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG

INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER

RECORDS ARE UPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN

AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PER-

SONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO

PERSONAL PROPERTY OR THE JLG PRODUCT.

Contact:

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

USA

or Your Local JLG Office

(See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: +1-240-420-2661

Fax: 301-745-3713

E-mail: ProductSafety@JLG.com

For:

• Accident Reporting

• Product Safety Publications

• Current Owner Updates

• Questions Regarding Prod-

uct Safety

• Standards and Regulations

Compliance Information

• Questions Regarding Special

Product Applications

• Questions Regarding Product

Modifications

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FOREWORD

– JLG Lift – 31210313

REVISION LOG

Original Issue A - September 17, 2019

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TABLE OF CONTENTS

31210313 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operator Training and Knowledge . . . . . . . . . . . . . . . 1-1

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Crushing and Collision Hazards . . . . . . . . . . . . . . . . . 1-10

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . . . .1-11

1.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND

INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 PREPARATION, INSPECTION, AND MAINTENANCE. . . . 2-2

2.3 PRE-START INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . 2-5

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Overload Sensor Check. . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION - 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS . . . 3-2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.4 PLATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Stability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.5 MACHINE CONTROL LOCATIONS. . . . . . . . . . . . . . . . . . . . 3-5

3.6 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.7 GROUND CONTROL STATION . . . . . . . . . . . . . . . . . . . . . . . 3-6

Platform Manual Descent Valves. . . . . . . . . . . . . . . . 3-10

Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Mast Manual Descent Valve and Actuator . . . . . . . 3-12

Boom Manual Descent Valve . . . . . . . . . . . . . . . . . . . 3-13

Manual Swinging Operating Devices. . . . . . . . . . . . 3-14

Boom Manual Lift Up Valve . . . . . . . . . . . . . . . . . . . . . 3-15

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TABLE OF CONTENTS

ii – JLG Lift – 31210313

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3.8 PLATFORM CONTROL STATION . . . . . . . . . . . . . . . . . . . . 3-16

Grade and Side Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

3.9 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

3.10 STEERING AND TRAVELING (DRIVING) . . . . . . . . . . . . . . 3-23

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Traveling (driving) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Drive Orientation System (DOS) . . . . . . . . . . . . . . . . . 3-25

3.11 PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Platform Level Adjustment. . . . . . . . . . . . . . . . . . . . . . 3-26

Platform Rotation (If equipped) . . . . . . . . . . . . . . . . . 3-26

3.12 RAISING AND LOWERING THE PLATFORM . . . . . . . . . . 3-27

Raising and lowering the mast . . . . . . . . . . . . . . . . . . 3-27

Raising and lowering the boom . . . . . . . . . . . . . . . . . 3-27

Telescoping the Boom . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

3.13 SWINGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3.14 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Overload Warning Light/Alarm . . . . . . . . . . . . . . . . . 3-28

Tilt Warning Light/Alarm . . . . . . . . . . . . . . . . . . . . . . . 3-28

Slack Chain Warning Light/Alarm . . . . . . . . . . . . . . . 3-29

3.15 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

3.16 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

3.17 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Battery Charger Fault Code. . . . . . . . . . . . . . . . . . . . . . 3-33

3.18 TIE-DOWN/LIFT LUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.19 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

Electric Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

SECTION - 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Operator Unable to Control Machine . . . . . . . . . . . . . 4-1

Platform or Boom Caught Overhead. . . . . . . . . . . . . . 4-1

4.3 EMERGENCY CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.4 PLATFORM MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . 4-3

4.5 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.6 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.7 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)

(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

SECTION - 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Other Publications Available Specific to this machine

5-1

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TABLE OF CONTENTS

31210313 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

5.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3 OPERATOR MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . .5-10

5.4 CHASSIS HOOD REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . .5-11

5.5 BATTERY MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . .5-11

Battery Maintenance and Safety Practices. . . . . . . 5-11

Battery Voltage and Electrolyte Specific Gravity . 5-14

Filling System Maintenance . . . . . . . . . . . . . . . . . . . . 5-15

Use of a Battery in a Cold Environment. . . . . . . . . . 5-15

Battery Not Working Continuously or Inactive Battery

5-15

Battery Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 5-16

5.6 OIL LEVEL / OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17

Hydraulic Oil Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Hydraulic Oil Replacement . . . . . . . . . . . . . . . . . . . . . 5-17

Hydraulic Filter Replacement . . . . . . . . . . . . . . . . . . . 5-18

5.7 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19

Tire Wear and Damage . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Wheel and Tire Replacement . . . . . . . . . . . . . . . . . . . 5-19

Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

5.8 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21

5.9 LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25

Swing Bearing Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Swing Bearing Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Lifting Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

5.10 OVERLOAD SYSTEM VERIFICATION . . . . . . . . . . . . . . . . .5-28

5.11 TILT SENSOR VERIFICATION . . . . . . . . . . . . . . . . . . . . . . . .5-29

5.12 SLACK CHAIN SENSORS CHECK. . . . . . . . . . . . . . . . . . . . .5-30

5.13 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . .5-31

SECTION - 6 - INSPECTION AND REPAIR LOG

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