Jetter JetMove 3000 Manuel utilisateur
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User Manual
JetMove 3000 Supply Unit
608880299
2Jetter AG
Item no. 60880299
Revision 1.13
July 2020 / Printed in Germany
This document has been compiled by Jetter AG with due diligence, and based on the known state of the art.
In the case of modications, further developments or enhancements to products shipped in the past, a revised docu-
ment will be supplied only if required by law, or deemed appropriate by Jetter AG. Jetter AG shall not be liable for any
errors either in form or content, or for any missing updates, as well as for any damage or detriment resulting from such
failure.
The logos, brand names, and product names mentioned in this document are trademarks of Jetter AG, of associated
companies or other title owners and must not be used without consent of the respective title owner.
The German manual is the original of the operating instructions.
Navigating through this document
In order that you can commission your new JM-3000 supply unit as quickly and smoothly as possible, we
ask that you rst read through this user manual thoroughly and carefully.
Step Action Comment
11..With this user manual, you will
be able to install and commis-
sion the JM-3000 supply unit
very easily and quickly.
Instructions for a quick
start
22. Just follow the step-by-step
instructions in the chapters.
Let’s get started!
NOTE:
This user manual covers the JM-3000 supply unit only.
Information on the JSC-3000* safety controller and the JM-3000 servo ampliers can be found in the
respective user manuals.
* In preparation
11 Safety
22 Mechanical installation
33 Electrical installation
44 Commissioning
55 Diagnostics
66 Safety features (STO and SBC)
AA Appendix
Jetter AG 3
JetMove 3000 Supply Unit
Order code
The item designation provides you with information about the specic design variant of the supply unit
delivered to you. You can take the meaning of the individual positions in the item designation from the
following order code.
JM - 3 P xx x - Mx Px Rx Cx Lx Ax
3 = Series 3000
P = Passive supply unit
10 = 10 kW
Device revision (optional)
= Initial version
B = First revision
= 3x230-480VAC
= Without
P1 = 24VDC/20A power supply unit integrated
P2 = 24VDC/20A integrated for network support
= No option = without internal BR -> ext. BR required
R1 = internal BR installed
= Standard, air cooling
C1 = ColdPlate
…
= No protective coating (standard)
L1 = Protective coating
Ax = Current hardware revision
A0 = Hardware revision 0
A1 = Hardware revision 1
A2 = Hardware revision 2
...
Fig. 0.1 Order code - JM-3000 Supply unit
NOTE:
It is recommended to install the servo ampliers with decreasing power from left to right.
NOTE:
A maximum of 9 servo ampliers (max. 9 x 3 = 27 axes) can be connected to one supply unit.
4 Jetter AG
JetMove 3000 Supply Unit
Manufacturing data
You will nd the serial number on the nameplate of JM-3000 supply unit, from which you can read the
date of manufacture according to the following code. The location of the nameplate on the JM-3000 can
be seen on Fig. 0.3 on page 6 and Fig. 0.4 on page 6.
Fig. 0.2 Nameplate - JM-3000 Supply unit
Year of manufacture
Week of manufacture Production-specic code
Parts per week
Jetter AG 5
JetMove 3000 Supply Unit
T
Fig. 0.3 Position of nameplate - JM-3000 (T)
A second nameplate (T1) with only the most important information is located on the top of the busbar
cover. This means that the nameplates are readable even when the devices are installed in a row.
T1
Fig. 0.4 Position of nameplate - JM-3000 (T1)
6 Jetter AG
JetMove 3000 Supply Unit
Scope of delivery
The scope of delivery includes:
yJM-3000 supply unit
yPrefabricated connecting cables for communication between supply unit and servo amplier
yPre-installed busbar elements for 24 V controller supply voltage (UCV) and DC link supply (UDC link)
yProduct DVD
Jetter AG 7
JetMove 3000 Supply Unit
Pictograms
Pictograms are used in this manual to improve orientation; their meaning is described in the following
table. The meaning of each pictogram is always the same even when it appears without text such as when
it is placed next to a connection diagram.
Warnings (see also section 1.1)
NOTICE!
Incorrect operation can damage the drive or cause it to malfunction.
DANGER DUE TO ELECTRICAL VOLTAGE!
Incorrect actions can endanger human life.
DANGER FROM ROTATING PARTS!
The drive can start up automatically.
Notices & assistance
NOTE:
Useful information or reference to other documents.
11..STEP:
Processing step within a sequence of several actions.
8 Jetter AG
JetMove 3000 Supply Unit
Table of Contents
1 Safety.............................................................................................................................. 13
1.1 Measures to ensure your safety.............................................................................................13
1.2 Warning symbols....................................................................................................................14
1.3 Intended Use..........................................................................................................................15
1.4 Usage other than intended.....................................................................................................15
1.5 EC declaration of conformity..................................................................................................16
1.6 Responsibility.........................................................................................................................17
1.7 Maintenance and repairs .......................................................................................................17
1.8 Repairs...................................................................................................................................17
2 Mechanical installation.................................................................................................... 18
2.1 Mounting instructions.............................................................................................................18
2.1.1 Order and arrangement .............................................................................................19
2.2 Mounting clearances..............................................................................................................20
2.3 Cooling of devices..................................................................................................................21
2.4 Mounting wall-mount devices.................................................................................................22
2.4.1 Dimensions of the version for wall mounting .............................................................22
2.5 Mounting ColdPlate devices ..................................................................................................25
2.5.1 Dimensions of models for ColdPlate mounting..........................................................25
2.5.2 Mounting the unit on the cooler .................................................................................28
2.5.3 Dimensioning of the cooler ........................................................................................29
3 Installation.......................................................................................................................30
3.1 Notes on installation...............................................................................................................30
3.2 Installation to EMC rules........................................................................................................31
3.3 Overview of connections........................................................................................................33
3.4 Connecting the protective earth conductor............................................................................35
3.4.1 PE connection acc. to DIN EN 61800-5-1.................................................................35
3.4.2 Connection diagram...................................................................................................36
3.5 Electrical isolation concept ....................................................................................................38
3.6 AC mains connection (power supply).....................................................................................40
3.6.1 Layout bottom X7 and X8 ..........................................................................................41
3.6.2 Residual current devices ...........................................................................................42
3.6.3 Fuses .........................................................................................................................42
3.7 Operation in special networks................................................................................................43
3.7.1 TN and TT networks ..................................................................................................43
Jetter AG 9
JetMove 3000 Supply Unit Table of Contents
3.7. 2 IT networks ................................................................................................................43
3.8 AC mains connection of 24 V switch-mode PSU...................................................................44
3.8.1 Layout top side X1 and X2.........................................................................................45
3.9 Brake chopper connection .....................................................................................................46
3.9.1 Connecting an external brake resistor.......................................................................46
3.9.2 Connection example with external brake resistor......................................................48
3.10 24 V DC output (X2 top).........................................................................................................48
3.11 Busbar connection of the supply voltages .............................................................................49
3.11.1 24 V control voltage supply........................................................................................50
3.11. 2 DC link supply............................................................................................................50
3.11.3 Overview of busbar connections ...............................................................................51
3.12 Control connections (front panel)...........................................................................................52
3.12.1 Specication of cross communication terminal (X3)..................................................53
3.12.2 Specication of relay terminal - REL output (X5).......................................................53
3.12.3 Specication of "State" terminal (X6).........................................................................53
3.13 Commissioning ......................................................................................................................54
3.13.1 Connection example - Supply unit/servo amplier ....................................................54
4 Diagnostics .....................................................................................................................56
4.1 Axis status LEDs....................................................................................................................56
4.2 Hotline, support & service......................................................................................................57
5 Design variants ...............................................................................................................58
5.1 24 V support in case of line loss ............................................................................................58
5.1.1 Purpose of the function..............................................................................................58
5.1.2 Functional description................................................................................................58
5.2 Model with integrated brake resistor ......................................................................................59
5.2.1 Purpose of this design variant ...................................................................................59
5.3 Model without 24 V switch-mode power supply unit ..............................................................59
5.3.1 Purpose of this variant ...............................................................................................59
A Appendix .........................................................................................................................62
A.1 Technical data - Supply unit BG 1..........................................................................................62
A.1.1 Technical data - Brake chopper BG 1........................................................................63
A.2 Technical data - Supply unit BG 2..........................................................................................64
A.2.1 Technical data - Brake chopper BG 2........................................................................65
A.3 Ambient conditions.................................................................................................................66
A.4 Derating at Tunom ≥ 40 °C .....................................................................................................68
A.5 Certications ..........................................................................................................................69
10 Jetter AG
Table of Contents JetMove 3000 Supply Unit
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