Jetter JetWeb JetMove 203-230 Manuel utilisateur
Article # 60865160 / Edition 1.10 November 2006 / Printed in Germany
JetWeb
JetMove 203-230
Drive
User Manual
Introduction JetWeb
2 Jetter AG
Edition 1.10
Jetter AG reserves the right to make alterations to its products in the interest of
technical progress. These alterations need not be documented in every single case.
This manual and the information contained herein have been compiled with due
diligence. Jetter AG shall not be liable for errors contained herein or for incidental or
consequential damage in connection with the furnishing, performance, or use of this
material.
The brand names and product names used in this manual are trade marks or
registered trade marks of the respective title owner.
JetMove 203-230 Introduction
Jetter AG 3
How to Contact Us
Jetter AG
Gräterstraße 2
D-71642 Ludwigsburg
Germany
Switchboard: 07141/2550-0
Sales: 07141/2550-433
Phone - Technical Hotline: (+49) 7141/2550-444
Fax - Sales: (+49) 7141/2550-484
E-Mail - Sales: [email protected]
E-Mail - Technical Hotline: [email protected]
Internet Address: http://www.jetter.de
This User Manual is an Integral Part of
the JetMove 203-230:
To be entered by the customer:
© Copyright 2006 by Jetter AG. All rights reserved.
Type:
Serial No.:
Year of Manufacture:
Order No:
Inventory No:
Place of operation:
Introduction JetWeb
4 Jetter AG
Significance of this Operator's Manual
This operator's manual is an integral part of the digital servo amplifier
JetMove 203-230 and
• must be kept in a way that it is always at hand until the the digital servo amplifier
JetMove 203-230 will be disposed of.
• Pass this manual on if the digital servo amplifier JetMove 203-230 is sold or
loaned/leased out.
In any case you encounter difficulties to clearly understand the manual, please
contact the manufacturer.
We would appreciate any kind of suggestion and contributions on your part and
would ask you to inform us or to write us. This will help us to produce manuals that
are more user-friendly and to address your wishes and requirements.
This manual contains important information on how to transport, erect, install,
operate, maintain and repair the digital servo amplifier JetMove 203-230.
Therefore, the persons carrying out these jobs must carefully read, understand and
observe this manual, and especially the safety instructions.
Missing or inadequate knowledge of the manual results in the loss of any claim of
liability on part of Jetter AG. Therefore, the operating company is recommended to
have the instruction of the persons concerned confirmed in writing.
History
Edition Comment
1.00 First edition
1.10 Revisions, see Appendix A: "Recent Revisions", page 81 of
edition 1.10
JetMove 203-230 Introduction
Jetter AG 5
Description of Symbols
Warning
This sign is to indicate a possible impending danger of serious physical damage
or death.
Caution
This sign is to indicate a possible impending danger of light injury. This sign is
also to warn you of material damage.
This sign indicates hazard of life due to electric shock caused by a high operating
voltage.
This sign is to indicate hazard of serious physical damage or death due to
accidentally touching dangerous parts of the device.
Important
This sign is to indicate a possible impending situation which might bring damage
to the product or to its surroundings.
This symbol also points to conditions, which must by all means be given heed to,
in order to guarantee faultless functioning.
Note
You will be informed of various possible applications and will receive further
useful suggestions.
Further, it points to tipps and advice for efficient use of the device and for
optimization of the corresponding software, in order to save you extra work.
· / - Enumerations are marked by full stops, strokes or scores.
Operating instructions are marked by this arrow.
Automatically running processes or results to be achieved are marked by this
arrow.
Introduction JetWeb
6 Jetter AG
PC and user interface keys.
This symbol refers to further information (data sheets, literature, etc.) on the
subject or product or the like that is being dealt with. Further, this text provides
helpful hints for your guidance through the manual.
JetMove 203-230 Table of Contents
Jetter AG 7
Table of Contents
1 Safety Instructions 9
1.1 General Information 9
1.1.1 Usage as agreed upon 9
1.1.2 Usage other than agreed upon 9
1.1.3 Who may operate the servo amplifier JetMove 203-230? 10
1.1.4 Modifications and alterations to the module 10
1.1.5 Repairs and servicing of the JetMove 203-230 10
1.1.6 Decommissioning and disposing of the JetMove 203-230 11
1.2 Ensure your Own Safety 12
1.2.1 Malfunctions 12
1.2.2 Information signs and labels 12
1.2.3 Earthing procedure 13
1.3 Residual Dangers 15
1.3.1 Hazards during operation 15
1.3.2 Hazards after POWER is turned OFF 17
1.4 Instructions on EMI 18
2 Installing the JetMove 203-230 21
2.1 Scope of Delivery 21
2.2 Mechanical Installation 22
2.3 Electrical Installation 24
2.4 Checking the Installation 25
2.5 Notes on Safety as regards the Installation 25
2.6 Safety Instructions for Commissioning 26
3 Operating Conditions 27
4 Physical Dimensions 33
5 Technical Data 35
5.1 Electrical Specification 35
5.2 Motor Protection 39
5.2.1 Thermal sensor integrated in the motor 39
5.2.2 I²t calculation 39
5.2.3 Motor overload calculation according to UL 41
6 Drive Controller Structure 43
7 Description of Connections 45
7.1 Power Supply 45
7.2 Motor Connection 47
Inhalt JetWeb
8 Jetter AG
7.2.1 General remarks 47
7.2.2 Assignment and specification 48
7.2.3 Motor power cable with mating connector SC 49
7.2.4 Connection assignment of terminal box 52
7.3 Connection of the Resolver 52
7.3.1 Specification 52
7.3.2 Resolver cable with mating connector 53
7.4 HIPERFACE Connection 55
7.4.1 Specification 55
7.4.2 HIPERFACE cable with mating connector 55
7.5 Digital Inputs, Logic Power Supply 58
7.6 Jetter System Bus 60
7.6.1 Specification of the Jetter system bus cable 60
8 Status Monitoring 63
9Diagnostics 65
9.1 Error Messages 65
9.2 WARNINGS 69
10 Wiring Diagrams 71
11 Analog Input (Option) 77
11.1 Function 77
11.2 Technical Data 77
11.3 Description of Connections 78
List of Appendices
Appendix A: Recent Revisions 81
Appendix B: Glossary 83
Appendix C: List of Illustrations 86
Appendix D: Index 87
JetMove 203-230 1.1 General Information
Jetter AG 9
Table of Contents 1Safety Instructions
1.1 General Information
The digital servo amplifier JetMove 203-230 fulfils the accepted safety regulations
and standards. Special emphasis was given to the safety of the users.
The following additional regulations apply to the user:
•relevant accident prevention regulations;
• accepted safety rules;
• EC guidelines and other country-specific regulations.
1.1.1 Usage as agreed upon
Usage as agreed upon includes operation in accordance with these operating
instructions.
The digital servo amplifier JetMove 203-230 may only be operated in the closed
control cabinet and within the range of the set values, see chapter 5 "Technical
Data", page 35.
Do not apply a voltage to the digital servo amplifier JetMove 203-230 that is
higher than the prescribed operating voltage.
The operating voltage of the digital servo amplifier JetMove 203-230 ranges between
AC 195 V and AC 265 V. Thus, the digital servo amplifier comes under the EC Low
Voltage Directive.
It is the explicitpurpose of the servo controller JetMove 203-230 to torque-,
speed- and/or position-control, and to drive brushless synchronous servo
motors. The winding isolation of the motors must be higher than, or at least
equal to, the DC link voltage supplied by the servo amplifier.
The digital servo amplifier JetMove 203-230 is used to control machinery, such as
conveyors, production machines, and handling machines.
1.1.2 Usage other than agreed upon
The digital servo amplifier must not be used in technical systems which to a
high degree have to be fail-safe, e.g. ropeways and aeroplanes.
If the digital servo amplifier JetMove 203-230 is to be run under operating conditions,
which differ from the conditions mentioned in chapter 3 "Operating Conditions", page
27, the manufacturer is to be contacted beforehand.
1 Safety Instructions JetWeb
10 Jetter AG
1.1.3 Who may operate the servo amplifier
JetMove 203-230?
Only instructed, trained and authorised persons are permitted to operate the servo
amplifier JetMove 203-230.
1.1.4 Modifications and alterations to the
module
Due to safety reasons, no modifications and alterations to the digital servo
amplifier JetMove 203-230 and its functions are allowed.
Any modifications to the servo amplifier JetMove 203-230 not expressly authorised
by the manufacturer will result in a loss of any liability claims to Jetter AG.
The original parts are specifically designed for the servo amplifier JetMove
203-230. Parts and equipment of other manufacturers are not tested on our
part, and are therefore not released by us.
The installation of such parts may impair the safety and the proper functioning of the
digital servo amplifier JetMove 203-230.
From any damages resulting from usage other than agreed upon, e.g. the use of non-
original parts and equipment, any claims with respect to the liability of Jetter AG are
excluded.
1.1.5 Repairs and servicing of the JetMove
203-230
Repairs at the digital servo amplifier JetMove 203-230 must not be carried out by the
operator. The servo amplifier JetMove 203-230 does not contain any parts to be
repaired by the operator.
For being repaired, the servo amplifier JetMove 203 -230 must be sent to Jetter AG.
The digital servo amplifier JetMove 203-230 is maintenance-free. Therefore, no
inspection or maintenance is required for the operation of the module.
Transport: Only by personnel with knowledge in handling
electrostatically sensitive components.
Installation: Only by specialists with training in electrical
engineering.
Commissioning: Only by specialists with extensive knowledge of and
experience with electrical engineering / drive
technology.
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