Jetmaster kemlan supernova rf insert Manuel
Specialists in fireplace design and manufacture
SUPER NOVA INSERT RF
INSTALLATION & OPERATING INSTRUCTIONS
IMPORTANT:
INSTALLER, PLEASE LEAVE THESE INSTRUCTIONS WITH THE UNIT ON COMPLETION.
10 YEAR FIREBOX WARRANTY
The firebox is covered by a 10 year warranty.
Other parts are covered by a one year limited warranty.
Head Office –13 French Avenue, Brendale, Queensland 4500
Telephone –PH: (07) 3490 5500
Facsimile –FAX: (07) 3490 5520
Website: - www.kemlan.com.au
Business hours: - Monday to Thursday 7:30am-4:00pm. Friday 7:30am-2:00pm
03/07/2017 Ver.7
1
DIMENSIONS
SUPER NOVA INSERT RF –STANDARD FASCIA/CAST IRON FASCIA
A
B
I
G
C
D*
•Denotes measurement from standard and cast iron fascia, measurement is also dependent on fascia
position placement.
E*
H
A B C D* E* F G H I
STD
C / IRON
STD
C / IRON
MEASUREMENT
800 1000 645 420 470 327 377 660 605 305 820
F
03/07/2017 Ver.7 2
PERFORMANCE:
Average peak heat output –11.6 kW
Average Fuel consumption - 1.9 kg/hr.
Average efficiency –66%
Weight –128 kg.
*Average dry fuel (hardwood) consumption rate in kilogram/hour when heater is used normally and
safely.
FIREBOX IS DESIGNED TO BE INSTALLED IN A MASONRY (BRICKWORK OR
HEBEL BLOCK) CAVITY
CAUTION –The gap between the top of the unit and the brick work should be no more than
25mm. This will prevent the fascia being exposed to radiant heat from the flue. Any gap larger than
25mm, should be shielded with non-combustible material (Masonry, Metal and/or insulating material.)
Fans must be installed & operational at all times when a timber mantle is installed.
Minimum Hearth Requirements –Thickness to be a minimum of 9mm non combustible material and
must extend 300mm in front of firebox door and 300mm to each side of the firebox door.
TECHNICAL SPECIFICATIONS
NOTICE TO ALL INSTALLERS:
DURING THE INSTALLATION OF THE FAN, MAKE SURE TO PULL
THE FAN CORD OUT UNTILTHE CABLE TIE STOPS ON THE INSIDE
OF THE CONDUIT. DO NOTATANY CIRCUMSTANCE PUSH THE
CORD BACK THROUGH INTO THE BOX.
03/07/2017 Ver.7 3
1359
25mm air gap
25mm min. air gap
Register plate with vented upstands
Minimum 600mm below ceiling.
------------------------------------------------
Insul wool (supplied by installer) can
be placed on top of register plate
SUPER NOVA MASONRY/TIMBER CAVITY
INSTALLATION
Ceiling
INSTALLATION INSTRUCTION
Triple skin flue system
(10”, 8” and 6”)
6” Flue
Stainless steel flue pipe.
All flue pipes must be
connected with pop rivets
supplied by installer
Flue system to be installed
to suit AS/NZS 2918.2001
750
Rear of unit to
Hebel Block –30mm min.
Hebel Block –
min. thickness –75mm
Rear timber stud wall
(combustible wall)
9
25mm min. clearance between
10” flue and framing
03/07/2017 Ver.7 4
MANTLE DIMENSIONS
Mantle 350mm
above hot air
outlet deflector
Mantle upright to be
no closer than
150mm from the fuel
loading door opening
and extend into the
room by no more than
100mm.
Fore hearth is 9mm thick and consisted of
Bellis board and must extend a minimum of
200mm either side of the fuel loading door
opening.
03/07/2017 Ver.7 5
300
SUPER NOVA FULL MASONRY CHIMNEY
INSTALLATION
INSTALLATION INSTRUCTION
S/steel weather tray
With upstand
End open as smoke outlet
Register plate with
vented upstands
Minimum 600mm
below ceiling.
6” Flue
Bottom vent 240 x 90
Top vent 240 x 90
Directly below
register plate
300 min.
Firebox to
combustible
material
300 min.
Firebox to
combustible
material
Improved heating efficiency is achieved by admitting cool air into the brick cavity where it is heated by the
outer skin of the firebox and active flues, then released back into the room via hot air outlet vents.
NOTE: - Top of brick chimney can be left open, where no trees can cause a build up of leaves etc. on top
the weather plate. Weep holes must be left at weather tray level as no smoke outlet holes will be needed in
sides of chimney.
Weep holes
653
9
03/07/2017 Ver.7 6
SUPER NOVA METAL CHIMNEY INSTALLATION
INSTALLATION INSTRUCTION
Improved heating efficiency is achieved by admitting cool air into the brick cavity where it is heated by the
outer skin of the firebox and active flues, then released back into the room via hot air outlet vents.
Ceiling
Register plate with
vented upstands
Minimum 600mm
below ceiling.
6” Flue
Bottom vent 240 x 90
Top vent 240 x 90
Directly below
register plate
8” Flue
10” Flue
Ceiling
300
300
min. firebox to
combustible
material
300
Min. firebox to
combustible
material
653
9
DETAIL A
All
8”-10” assembled flues must
have the crimps pointing upwards
crimped
plain
All 6” assembled flues must have
the crimps pointing downwards
crimped
plain
DETAIL B
B
A
Run a bead of silicone down
the vertical seam of the outer
casing to the flashing
03/07/2017 Ver.7 7
Alternate finish to full masonry chimney
INSTALLATION INSTRUCTION
S/steel weather tray
With upstand
S/steel Cowl
Run a bead of silicone down
the vertical seam of the outer
casing to the weather tray.
03/07/2017 Ver.7 8
3000 OR LESS
INSTALLATION INSTRUCTIONS
MINIMUM HEIGHT OF FLUE SYSTEM EXIT
INSTALLATION TO COMPLY WITH AS/NZS 2918
INCREASE FROM 1000 MIN
UNTIL CLEAR WITHIN 3000 OF
TOP OF FLUE
3000
ANY NEARBY
STRUCTURE
3000 MORE THAN 3000
600 MIN 3000
1000 MIN IF CLEAR WITHIN
3000 OF TOP OF FLUE
INCREASE AS NECESSARY UNTIL
NOTHING WITHIN 3000 OF FLUE TOP
600 MIN
3000 OR LESS
03/07/2017 Ver.7 9
ABOUT CURING
Your stove has been painted with the highest quality silicone stove paint and has special break-in
procedures to cure it with heat and make it hard.
VENTILATE WELL
Ventilate the house during the first three times the stove is used. The paint on the stove will give off smoke
heavy with carbon dioxide and has an odor. Without adequate ventilation, concentrations of smoke could
irritate, or be upsetting, so open doors and windows and use a fan if necessary. After these initial burns the
paint will be cured and there should be no more smoke.
DON’T TOUCH DURING CURING
Don’t touch the surface. It will be soft and gummy during this paint curing phase. Once cured, it will not be
soft again.
CURE WITH 3 FIRES
Most stoves cure with 3 burns. The first two (2) should be 250°F for 20 minutes, or about half a normal fire.
Let the stove cool down between burns. The last fire should be 500°F to 700°F for at least 45 minutes. The
point being, cure slowly without a hot fire.
Stoves with cooler surface temperature and those that have been painted with another colour before, will
take longer to cure.
Curing can usually be observed by the effect of the paint turning flat as the heat radiates out from hotter
parts of the stove.
So remember...
•Ventilate well
•Do not touch during curing
•Cure with 3 fires
•Call your dealer for any questions
03/07/2017 Ver.7 10
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