jcb Groundhog 6x4 Manuel utilisateur

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803-9390-2
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
Groundhog 6x4
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Optional Equipment
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section S - Suspension

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803-9390-2
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1
General Information
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Optional Equipment
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section S - Suspension

Section 1 - General Information
1-0 1-0
9803-9390-2
Notes:

Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Publication ................................................................................ 1-1
Machine Identification
Identifying Your Machine ........................................................................... 1-3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-5
Hydraulic Connections ............................................................................... 1-9
Service Tools
Numerical List .......................................................................................... 1-13
Consumables
Sealing and Retaining Compounds ......................................................... 1-15

Page No.Contents
Section 1 - General Information
1-ii 1-ii

Section 1 - General Information
1-1 1-1
9803/9390-2
Introduction
About this Publication
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Finally, please remember above all else SAFETY MUST
COME FIRST!
The manual is compiled in sections, the first three are
numbered and contain information as follows:
1General Information - includes torque settings and
service tools.
2Care & Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3Routine Maintenance - includes service schedules
and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
All sections are listed on the front cover; tabbed divider
cards align directly with individual sections on the front
cover for rapid reference.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
'Left Hand' and 'Right Hand' are as viewed from the rear of
the machine facing forwards.
AAttachments
BBody and Framework...etc.

Section 1 - General Information
Introduction
About this Publication
1-2 1-2
9803/9390-2
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Section 1 - General Information
1-3 1-3
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Machine Identification
Identifying Your Machine
The machine has a Data Plate 1-X attached to the rear of
the machine.
The serial numbers of the machine, engine and gearbox
are stamped on this plate.
If the engine is replaced, stamp the new serial number in
place of the old one
Fig 1.
Typical Vehicle Identification Number
(VIN)
1World Manufacturer Identification
2Machine Model
3Year of Manufacture:
4 = 2004
5 = 2005
6 = 2006
7 = 2007
4Manufacturer Location (E = England)
5Machine Serial Number
Explanation of Engine Identification
Number
X
SLP 800 2 E M10060000
1234 5
Code A B C D E
Example KD 50316 J 000001 2
AEntine Type
BEngine Parts List
CCountry of Manufacture
DEngine Serial Number
EYear of Manufacture

Section 1 - General Information
Machine Identification
Identifying Your Machine
1-4 1-4
9803/9390-2
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