Jasic P150LT Manuel utilisateur

Wilkinson Star Technical

Jasic Cut 160

P150LT Plasma Hand Torch Manual

Contents Page

Before starng any cung acvity thoroughly read the operang manual rst to familiarize yourself with the safe and correct

operaon of your Jasic plasma machine. Always ensure that you have suitable eye protecon and protecve clothing. Also take

the necessary steps to protect any persons within the cung area.

Index Page Number

Jasic Cut 160 with P150LT Plasma Torch Overview 3

P150LT Consumable Breakdowns 4

P150LT Torch Informaon 9

Machine torch opon 11

Safety Informaon 12

General Plasma Cung Informaon 13

Stand-o Cung 14

Drag Cung 15

Piercing 16

Bevelling 16

Gouging 17

Plasma Cung Tips and Techniques 18

Plasma Machine Gas Supply - Compressed Air 19

Contact Details 20

Wilkinson Star Technical

Jasic Cut 160 Plasma Cung Machine

supplied with P150LT 6m Plasma Hand Torch

P150LT (6m Pt No C1576LT) Torch Specicaons

P150LT (12m Pt No C1578LT)

Duty Cycle : 150 Amps at 60%

Gas Air Pressure - Cung : 76-80 PSI (4.8 - 5.0 bar)

Gas Air Flow : 466 SCFH (220 lpm)

Pilot Arc Ignion : HF

Jasic Plasma Cut 160 Circle Cung

Guide Kit - part number CA2

Item No Part Number Descripon Pack Qty

102001 P150LT Torch Head (hand) 1

1a 09706 P150LT Handle c/w Switch 1

1b C1398 'O' Ring - Torch Head 5

1c C1017 Front Insulator - Vespel 1

3C1378 Diuser 1

4C1376 Electrode Hafnium 5

5C1377 Swirl Ring Vespel 1

6C1371 Cung Tip 1.1mm 60A 10

6C1372 Cung Tip 1.35mm 90A 10

6C1373 Cung Tip 1.6mm 120A 10

6C1374 Cung Tip 1.8mm 150A 10

6WB300128 Gouging Tip 2.4mm 100A 10

6C1375 Gouging Tip 3.0mm 150A 10

8C1018 Extended Diuser 1

8a C1517 Extended Electrode 5

9C1369 Extended Tip - Max 50A 10

10 C1001 Extended Tip 1.35 - 90A 10

10 C1002 Extended Tip 1.6 - 120A 10

10 C1003 Extended Tip 1.8 - 150A 10

11 C1389 Nozzle Retaining Cap 1

12 C1393 Contact Nozzle Retaining Cap 1

13 C1007 Spring Holder Protecon Nut 1

14 C1008 Stand O Spring (for C1389) 5

15 C1009 Gouging Spacer (use with item 12) 1

16 C1010 Spacer for Contact Cung (use with items 6, 12 & 22) 1

17 C1406 Gouging Spacer (use with item 11) 1

19 C1014 Shield Cup - Max 50A 1

20 C1015 Spacer for Contact Cung 1

21 C1020 Spacer for Extended Tips (90A and above) 1

22 C1016 Locking Nut 1

23 C1386 Stand O Spring 5

24 C1408 Double Pointed Spacer 1

25 C1409 Crown Spacer 1

27 C1509 Extractor for Swirl Ring 1

28 C3045012 Wrench for Electrode 1

Please Note: Only use the above conguraon for the Jasic Cut 160 model

Jasic Cut 160 Plasma with P150LT 6m Hand Torch

Wilkinson Star Technical

Jasic Cut 160 Plasma Machine with P150LT Hand Torch

Stand-o cung setup

Item No Part Number Descripon Pack Qty

102001 P150LT Torch Head (hand) 1

1a 09706 P150LT Handle c/w Switch 1

1b C1398 'O' Ring - Torch Head 5

1c C1017 Front Insulator - Vespel 1

3C1378 Diuser 1

4C1376 Electrode Hafnium 5

5C1377 Swirl Ring Vespel 1

6C1371 Cung Tip 1.1mm 60A 10

6C1372 Cung Tip 1.35mm 90A 10

6C1373 Cung Tip 1.6mm 120A 10

6C1374 Cung Tip 1.8mm 150A 10

8C1018 Extended Diuser 1

8a C1517 Extended Electrode 5

9C1369 Extended Tip—Max 50A 10

10 C1001 Extended Tip 1.35 - 90A 10

10 C1002 Extended Tip 1.6 - 120A 10

10 C1003 Extended Tip 1.8 - 150A 10

11 C1389 Nozzle Retaining Cap 1

12 C1393 Contact Nozzle Retaining Cap 1

13 C1007 Spring Holder Protecon Nut 1

14 C1008 Stand O Spring (for C1389) 5

19 C1014 Shield Cup - Max 50A 1

21 C1020 Spacer for Extended Tips (90A and above) 1

22 C1016 Locking Nut 1

23 C1386 Stand O Spring 5

24 C1408 Double Pointed Spacer 1

25 C1409 Crown Spacer 1

27 C1509 Extractor for Swirl Ring 1

28 C3045012 Wrench for Electrode 1

Jasic Cut 160 Plasma Machine with P150LT Hand Torch

Exposed p contact cung setup

Wilkinson Star Technical

Item No Part Number Descripon Pack Qty

102001 P150LT Torch Head (hand) 1

1a 09706 P150LT Handle c/w Switch 1

1b C1398 'O' Ring - Torch Head 5

1c C1017 Front Insulator - Vespel 1

5C1377 Swirl Ring Vespel 1

8C1018 Extended Diuser 1

8a C1517 Extended Electrode 5

9C1369 Extended Tip - Max 50A 1

12 C1393 Contact Nozzle Retaining Cap 1

19 C1014 Shield Cup - Max 50A 1

22 C1016 Locking Nut 1

27 C1509 Extractor for Swirl Ring 1

28 C3045012 Wrench for Electrode 1

Jasic Cut 160 Plasma Machine with P150LT Hand Torch

Enclosed p drag cap cung setup

Wilkinson Star Technical

Item No Part Number Descripon Pack Qty

102001 P150LT Torch Head (hand) 1

1a 09706 P150LT Handle c/w Switch 1

1b C1398 'O' Ring - Torch Head 5

1c C1017 Front Insulator - Vespel 1

3C1378 Diuser 1

4C1376 Electrode Hafnium 5

5C1377 Swirl Ring Vespel 1

6C1371 Cung Tip 1.1mm 60A 10

6C1372 Cung Tip 1.35mm 90A 10

6C1373 Cung Tip 1.6mm 120A 10

6C1374 Cung Tip 1.8mm 150A 10

8C1018 Extended Diuser 1

8a C1517 Extended Electrode 5

10 C1001 Extended Tip 1.35 - 90A 10

10 C1002 Extended Tip 1.6 - 120A 10

10 C1003 Extended Tip 1.8 - 150A 10

12 C1393 Contact Nozzle Retaining Cap 1

16 C1010 Spacer for Contact Cung (use with items 6, 12 & 22) 1

20 C1015 Spacer for Contact Cung 1

22 C1016 Locking Nut 1

27 C1509 Extractor for Swirl Ring 1

28 C3045012 Wrench for Electrode 1

Jasic Cut 160 Plasma Machine with P150LT Hand Torch

Gouging setup

Wilkinson Star Technical

Item No Part Number Descripon Pack Qty

102001 P150LT Torch Head (hand) 1

1a 09706 P150LT Handle c/w Switch 1

1b C1398 'O' Ring - Torch Head 5

1c C1017 Front Insulator - Vespel 1

3C1378 Diuser 1

4C1376 Electrode Hafnium 5

5C1377 Swirl Ring Vespel 1

6WB300128 Gouging Tip 2.4mm 100A 10

6C1375 Gouging Tip 3.0mm 150A 10

11 C1389 Nozzle Retaining Cap 1

12 C1393 Nozzle Retaining Cap 1

15 C1009 Gouging Spacer (use with item 12) 1

17 C1406 Gouging Spacer (use with item 11) 1

27 C1509 Extractor for Swirl Ring 1

28 C3045012 Wrench for Electrode 1

P150LT Plasma Hand Torch

The P150LT plasma torch supplied has the ‘euro style’ power/gas connecon, pilot cable and switch pins connecons.

All Jasic plasma cung systems and torches supplied incorporate a safety circuit to prevent operator injury when changing consumables

etc. This is a simple ring circuit that breaks the electrical torch switching as soon as the retaining cap is removed prevenng machine

operaon. Without such a protecon circuit as previously menoned the open circuit voltage could be as high as 350V DC at the torch

head.

The torch head encompasses a full set of consumables as shown right, these consumables are

made up of a cooling tube, torch electrode, swirl ring for gas distribuon, cung p, retaining

cap and if required a stand o device to ensure the same distance between p and material

being cut.

Plasma Torch Connecon Diagram

Wilkinson Star Technical

P150LT Plasma Hand Torch

Fing the P150LT plasma torch

On the Jasic Cut 100 plasma machine, the below torch ng instrucons will need to be observed.

• Locate plasma torch plug into euro connector socket as shown in (Fig 1) image below

• While using the key provided (Fig 6)

• Push and hold in buon in (Fig 2) whilst at the same me rotang the nut clockwise unl fully connected and ght as

shown in Fig 3

• Fig 4 shows the torch screwed in correctly

• Fig 5 shows the torch not fully connected in place Fig 6

Fig 1 Fig 2 Fig 3 Fig 4 Fig 5

Push buon

Wilkinson Star Technical

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