Jacobsen Ransomes hr3806 Mode d’emploi

RJ 100 / 012004

24686G-FI (rev.0)

VAROITUS: Laitteen virheellinen käyttö voi aiheuttaa vakavia

vahinkoja. Laitteen käyttäjille ja huoltajille on opetettava laitteen

asianmukainen käyttö, heitä on varoitettava mahdollisista

vaaroista ja heidän on luettava koko käyttöopas ennen laitteen

valmistelua, käyttöä, säätämistä ja huoltamista.

Safety and Operation Manual

Turva ja käyttö opas

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

HR3806

Series: DZ - Engine type: Kubota V1505-E

Product codes: LHAD003

YEARS OF MOWING

EXCELLENCE

GB-1

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

1 CONTENTS

CONTENTS PAGE

2 INTRODUCTION

2.1 IMPORTANT .............................................................................................................. 2

2.2 PRODUCTIDENTIFICATION ....................................................................................... 2

3 SAFETYINSTRUCTIONS

3.1 OPERATINGINSTRUCTIONS ..................................................................................... 3

3.2 SAFETYSIGNS .......................................................................................................... 3

3.3 STARTINGTHEENGINE ............................................................................................. 3

3.4 DRIVINGTHEMACHINE ............................................................................................ 3

3.5 TRANSPORTING ........................................................................................................ 3

3.6 LEAVINGTHEDRIVINGPOSITION ............................................................................ 4

3.7 SLOPES ..................................................................................................................... 4

3.8 BLOCKEDCUTTINGDECKS ...................................................................................... 4

3.9 ADJUSTMENTS,LUBRICATIONAND ........................................................................ 4

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION ............................................................................................ 6

4.2 MACHINESPECIFICATION ........................................................................................ 6

4.3 DIMENSIONS ............................................................................................................. 6

4.4 VIBRATIONLEVEL .................................................................................................... 7

4.5 SLOPES ..................................................................................................................... 8

4.6 RECOMMENDEDLUBRICANTS ................................................................................. 8

4.7 CUTTINGPERFORMANCE(AREA) ............................................................................ 8

4.8 CONFORMITYCERTIFICATES .................................................................................. 9

5 DECALS

5.1 SAFETYDECALS ..................................................................................................... 11

5.2 INSTRUCTIONDECALS ............................................................................................ 11

6 CONTROLS

6.1 STARTERKEYSWITCH ............................................................................................ 12

6.2 THROTTLECONTROLLEVER .................................................................................. 12

6.3 STEERINGWHEELRAKEADJUSTMENT .................................................................. 12

6.4 TRACTIONFOOTPEDAL ......................................................................................... 12

6.5 SPEEDLIMITER ........................................................................................................ 12

6.6 PARKINGBRAKE ...................................................................................................... 13

6.7 DIFFLOCKCONTROL .............................................................................................. 13

6.8 HYDRAULICLIFTLEVERS ....................................................................................... 14

6.9 CUTTINGUNITSWITCHES ....................................................................................... 14

6.10 INSTRUMENTPANEL ............................................................................................... 15

6.11 HOURMETER ............................................................................................................ 16

6.12 HORN ........................................................................................................................ 16

6.13 BONNETRELEASEKEY ............................................................................................ 16

7 OPERATION

7.2 TRAILERTIEDOWNS FORREAR. ............................................................................. 17

7.1 DAILYINSPECTION .................................................................................................. 17

7.3 OPERATORPRESENCEANDSAFETYINTERLOCKSYSTEM ................................... 18

7.4 OPERATINGPROCEDURE ......................................................................................... 19

7.5 STARTINGTHEENGINE ............................................................................................ 20

7.6 DRIVING ................................................................................................................... 20

7.7 MOWING .................................................................................................................. 21

7.8 TOSTOPTHEENGINE .............................................................................................. 21

7.9 PUSHINGTHEMACHINEWITHTHEENGINESTOPPED ............................................. 21

8 ADJUSTMENTS

8.1 SEAT (GS85/90)....................................................................................................... 22

8.2 HEIGHTOFCUT ....................................................................................................... 23

9 MAINTENANCE

9.1 LUBRICATIONANDMAINTENANCECHART ............................................................ 24

9.2 DAILYCHECKS(EVERY8WORKINGHOURS) .......................................................... 26

10 GUARANTEE/SALES&SERVICE ............................................................................ 28

GB-2

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

2 INTRODUCTION

2.1IMPORTANT

IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is

operatedandmaintained.

ThisSAFETY ANDOPERATORS MANUALshould beregarded aspart ofthe machine. Suppliersof both

newandsecond-handmachinesareadvisedtoretaindocumentaryevidencethatthismanualwasprovided

with the machine.

This machine is designed solely for use in customary grass cutting operations. Use in any other way is

considered as contrary to the intended use. Compliance with and strict adherence to the conditions of

operation,service andrepair as specifiedby themanufacturer, alsoconstitute essentialelements ofthe

intendeduse.

Beforeattempting tooperate thismachine, ALL operatorsMUST read throughthismanual andmake

themselvesthoroughlyconversantwithSafetyInstructions,controls,lubricationandmaintenance.

Accidentpreventionregulations,allothergenerallyrecognizedregulationsonsafetyandoccupational

medicine,andall roadtraffic regulationsshallbe observedat all times.

Anyarbitrary modificationscarried outon thismachinemay relievethe manufacturerof liabilityfor any

resultingdamageorinjury.

2.2PRODUCTIDENTIFICATION

A Machine Name

B Serial Number

C Year of Manufacture

D Machine Weight

E Engine Power

GB-3

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

readthemessage thatfollows,andinform other

operators.

3.1 OPERATINGINSTRUCTIONS

• Ensure that the instructions in this book are

readandfullyunderstood.

• Noperson shouldbe allowedtooperatethis

machine unless they are fully acquainted with

all the controls and the safety procedures.

• Neverallowchildrenorpeopleunfamiliarwith

these instructions to use this machine. Local

regulations may restrict the age of the

operator.

3.2 SAFETYSIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the machine

is replaced and it originally carried a safety

label, a new label must be affixed to the

replacementpart. New safetylabelsare

obtainablefromRansomesdealers.

3.3 STARTINGTHEENGINE

• Before starting the engine check that the

brakesareapplied,drivesareinneutral,

guards are in position and intact, and

bystandersare clearofthe machine.

• Do not run the engine in a building without

adequateventilation.

3.4 DRIVINGTHEMACHINE

• Beforemovingthemachine, checktoensure

thatallparts arein good workingorder,

paying particular attention to brakes, tyres,

steering and the security of cutting blades.

• Replace faulty silencers, mow only in daylight

orgood artificiallight

• AlwaysobservetheHighwayCodebothon

andoffthe roads.Keep alertandaware atall

times. Watch out for traffic when crossing or

nearroadways.

• Stopthebladesrotatingbeforecrossing

surfacesotherthangrass.

• Rememberthatsomepeoplearedeafor

blind and that children and animals can be

unpredictable.

• Keeptravellingspeedslowenoughforan

emergencystop tobeeffective andsafeat

all times, in any conditions.

• Removeoravoidobstructionsintheareato

be cut, thus reducing the possibility of

injurytoyourselfand/orbystanders.

• Whenreversing, take specialcare to

ensure that the area behind is clear of

obstructionsand/orbystanders. DONOT

carrypassengers.

• Keep in mind that the operator or user is

responsibleforaccidentsorhazards

occurringtootherpeopleortheirproperty.

• When the machine is to be parked, stored

orleft unattended,lower thecuttingmeans

unless the transport locks are being used.

• Whilemowing, alwayswear substantial

footwearandlongtrousers. Donot operate

theequipmentwhenbarefootorwearing

opensandals.

• Checkthegrasscatcher frequentlyforwear

ordeterioration. Afterstriking aforeign

object, Inspect thelawnmower fordamage

andmakerepairsbeforerestartingand

operatingtheequipment.

• Ifthe machinestartsto vibrateabnormally,

check immediately.

3.5 TRANSPORTING

• Ensure that the cutting units are securely

fastened in the transport position. Do not

transportwith cuttingmechanism rotating.

• Drivethemachinewithdueconsiderationof

roadandsurface conditions,inclinesand

localundulations.

• Suddendeceleratingorbrakingcancause

the rear wheels to lift.

• Remember that the stability of the rear of

the machine is reduced as the fuel is used.

GB-4

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

3 SAFETY INSTRUCTIONS

3.6 LEAVINGTHEDRIVINGPOSITION

• Parkthemachineonlevelground.

• Beforeleavingthedrivingposition,stopthe

engineandmake sureallmovingpartsare

stationary. Apply brakes and disengage all

drives.Removethestarterkey.

3.7 SLOPES

TAKEEXTRACAREWHENWORKINGON

SLOPES

• Localundulations andsinkage willchange the

generalslope.Avoidgroundconditionswhich

can cause the machine to slide.

• Keep machine speeds low on slopes and

duringtight turns.

• Suddendeceleratingorbraking cancausethe

rear wheels to lift. Remember there is no

such thing as a “safe” slope.

• Travelongrassslopesrequiresparticular

care.

DONOTUSEONSLOPESGREATERTHAN15°

IMPORTANT: When working on any slope set the

weight transfer, if fitted to its maximum (+) setting.

3.8 BLOCKEDCUTTINGDECKS

• Stopthe engineand makesure allmoving

partsare stationary.

• Applybrakesanddisengagealldrives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Bewareofenergyinthedrive whichcan

causerotationwhen theblockage is released.

• Keepotherpeople awayfrom the cuttingunits

as rotation of one cylinder can cause the

others to rotate.

3.9 ADJUSTMENTS,LUBRICATIONAND

MAINTENANCE

• Stopthe engineand makesure allmoving

partsare stationary.

• Applybrakesanddisengagealldrives.

• Readalltheappropriateservicinginstructions.

• Use only the replacement parts supplied by

theoriginalmanufacturer.

• Makesure that otherpeople arenot touching

any cutting units, as rotation of one unit can

cause the others to rotate.

• Toreducethefirehazard,keeptheengine,

silencerandbatterycompartmentsfreeof

grass,leavesorexcessivegrease.

• Replacewornordamagedpartsforsafety.

• Whenworkingunderneathliftedpartsor

machines,make sureadequatesupport Is

provided.

• Do not dismantle the machine without

releasingorrestrainingforceswhichcan

causeparts tomove suddenly.

• Donotalterenginespeedabovemaximum

quoted in Engine Specification. Do not

changetheenginegovernorsettingsor

overspeedtheengine. Operatingtheengine

at excessive speed may increase the hazard

ofpersonalinjury.

• Whenrefuelling,STOPTHEENGINE,DO

NOTSMOKE.Add fuelbeforestarting the

engine,neveraddfuelwhiletheengineis

running.

• Useafunnelwhenpouringfuel fromacan into

the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Storefuel incontainersspecifically designed

forthispurpose.

• Refueloutdoors onlyand donot smokewhile

refuelling.

• If fuel is spilled, do not attempt to start the

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysource

ofignitionuntilfuelvapourshavedissipated.

• Allow the engine to cool before storing in any

enclosure.

• Neverstoretheequipment withfuelinthe

tankinside a buildingwhere fumesmay reach

anopen flameorspark.

• If the fuel tank has to be drained, this should

bedoneoutdoors.

• Do not spill fuel onto hot components.

• Whenservicingbatteries,DONOTSMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

GB-5

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

Hydraulic Fluid escaping under pressure

can penetrate skin and do serious

damage. Immediate medical assistance

mustbesought.

WARNING

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to

causeburns.

WARNING

DONOTUSEONSLOPESGREATERTHAN15°

WARNING

3 SAFETY INSTRUCTIONS

DANGER-Indicatesanimminentlyhazardous

situation which, if not avoided, WILL result in death

orserious injury.

WARNING-Indicatesapotentiallyhazardous

situationwhich, ifnot avoided,COULD resultin

deathorserious injury.

CAUTION-Indicatesapotentiallyhazardous

situationwhich, if notavoided, MAY resultin minor

ormoderateinjury andproperty damage. It may

also be used to alert against unsafe practices.

IMPORTANT: Transport speed is for highway

use only. Never select transport speed on

grass areas or uneven or unsurfaced roads or

tracks.

California Proposition 65

EngineExhaust,someofitsconstituents,

and certain vehicle components contain

or emit chemicals known to the state of

California to cause cancer and birth

defects or other reproductive harm.

WARNING

Before releasing transport latches it is

important that all cutting units are fully

raised.

1. Park the machine on level ground.

2. With the engine running at operating

speed raise the cutting units to their

maximum position by operating lift

levers whilst seated in the driving

position.

3. Disengage drives, stop the engine and

make sure all moving parts are

stationary. Apply brakes and remove

the starter key.

4. transport latches can now be released.

WARNING

GB-6

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION

TYPE: Kubota 28KW @ 3000 RPM, 4

cylinder(inline)verticalDiesel

engine,4stroke, watercooled,

1498cc with 12V electric start.

Model: V1505-BBS-EC-1

MaximumSpeed: 3000 ±50RPM (Noload)

IdleSpeed: 1500+100/-0RPM

Oil Sump Capacity:6 litres

Fuel: No.2-DDieselfuel(ASTMD975)

4.2 MACHINESPECIFICATION

Frameconstruction:Heavydutyformed steelchassis

with box section frame rails.

Cuttingunitdrive: Fixeddisplacementhydraulic

motors coupled to cutting means

throughdrivebelt.

Transmission: Fulltime 4-wheeldrive. Direct

coupledvariabledisplacement

pump to direct coupled 280cc

front,237ccrearwheelmotors.

Speeds:

Cutting: 0 - 12km/h FORWARD

Transport: 0 - 22km/h FORWARD

Reverse: 0 - 12km/h

Steering: Hydrostaticpowersteering,with

adjustabletilt steeringwheel.

Groundpressure: 1 kg/cm2

Brakes, Service: Positivehydrostaticbraking.

Parking: Fail safe, Oil immersed wet disc

brakes.

FuelTank

Capacity: 45.4 litres

HydraulicTank

Capacity: 18.8 litres

Battery: Exide065

SERUSSERPERYT

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4.3 DIMENSIONS

Width of cut: 1.52meter

1.60meter

1.80meter

Overallwidth(transport)

1.52metreRearDischargeDeck1.56meters

1.60meterSide DischargeDeck

Chutedown 1.92meters

Chuteup 1.75meters

1.82meterSide DischargeDeck

Chutedown 2.16meters

Chuteup 1.88meters

1.82meterrear DischargeDeck 1.86meters

Overallheight: 1.35metres

Overalllengthofmachinewith:

1.52meter Deck 3.14meters

1.60 meter Deck 3.19meters

1.82 meter Deck 3.26meters

Overallweightofmachinewith:

1.52meter Deck 1240kg

1.60 meter Deck 1266kg

1.82 meter Deck 1311kg

GB-7

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

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4.4 VIBRATIONLEVEL

Themachinewas testedforwholebody andhand/

armvibrationlevels. Theoperatorwasseatedinthe

normaloperating positionwithbothhandsonthe

steeringmechanism. Theenginewasrunningand

the cutting device was rotating with the machine

stationary.

StandardISO5349:1986Mechanicalvibration.

Guidelinesforthemeasurementandthe

assessmentofhumanexposuretohand-transmitted

vibration.

StandardISO2631-1:1985Evaluationofhuman

exposuretowholebodyvibration --Part1:General

requirements.

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4 SPECIFICATIONS

GB-8

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

4.5 SLOPES

DONOTUSEONSLOPESGREATERTHAN15°

The slope 15° was calculated using static stability

measurementsaccordingtotherequirementsof

EN836.

4.6 RECOMMENDEDLUBRICANTS

Engineoil: ShouldbetoMIL-L-2104Corto

A.P.I.ClassificationCDgrades.

[10W-30]

ERUTAREPMETYTISOCSIVLIO

)F°77(C°52EVOBA03EASro03-W01EAS

04-W01EAS

)F°77otF°23(C°52otC°002EASro03-W01EAS

04-W01EAS

)F°23(C°0WOLEBW01EASro03-W01EAS 04-W01EAS

HydraulicOil: ShellTellus46

Grease: ShellDarinaR2,orequivalent.

4.7 CUTTINGPERFORMANCE(AREA)

152cmModel:

1.44 hectares/hr. at 12 km/hr.

160cmModel:

1.52 hectares/hr. at 12 km/hr.

182cmModel:

1.73 hectares/hr. at 12 km/hr.

10%allowanceisincludedfornormaloverlapsand

turning at the end of each cut.

4 SPECIFICATIONS

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