IWAKI PUMPS APN-110-D4 Manuel utilisateur

Safety instructions

Overview Installation Operation Maintenance Specication

Iwaki Air Pump

APN-110-D4

Instruction manual

Thank you for choosing our product.

Please read through this instruction manual before use.

This instruction manual describes important precautions and

instructions for the product. Always keep it on hand for quick

reference.

T762-3 '14/01

( )Country codes

IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Australia IWAKI Pumps Australia Pty. Ltd.

TEL : (61)2 9899 2411 FAX : 2 9899 2421

Italy

IWAKI Europe GmbH, Italy Branch TEL : (39)0444 371115 FAX : 0444 335350

Austria IWAKI EUROPE GmbH

TEL : (49)2154 9254 0 FAX : 2154 9254 48

Korea IWAKI Korea Co.,Ltd.

TEL : (82)2 2630 4800 FAX : 2 2630 4801

Belgium IWAKI Belgium n.v.

TEL : (32)1367 0200 FAX : 1367 2030

Malaysia IWAKIm Sdn. Bhd.

TEL : (60)3 7803 8807 FAX : 3 7803 4800

China IWAKI Pumps (Shanghai) Co., Ltd.

TEL : (86)21 6272 7502 FAX : 21 6272 6929

Norway IWAKI Norge AS

TEL : (47)23 38 49 00 FAX : 23 38 49 01

China IWAKI Pumps (Guangdong) Co., Ltd.

TEL : (86)750 3866228 FAX : 750 3866278

Singapore IWAKI Singapore Pte. Ltd.

TEL : (65)6316 2028 FAX : 6316 3221

China

GFTZ IWAKI Engineering & Trading (Guangzhou)

TEL : (86)20 8435 0603 FAX : 20 8435 9181

Spain

IWAKI Europe GmbH, Spain Branch TEL : (34)93 37 70 198 FAX : 93 47 40 991

China

GFTZ IWAKI Engineering & Trading (Beijing)

TEL : (86)10 6442 7713 FAX : 10 6442 7712

Sweden IWAKI Sverige AB

TEL : (46)8 511 72900 FAX : 8 511 72922

Denmark IWAKI Nordic A/S

TEL : (45)48 24 2345 FAX : 48 24 2346

Switzerland IP Service SA

TEL : (41)26 674 9300 FAX : 26 674 9302

Finland IWAKI Suomi Oy

TEL : (358)9 2745810 FAX : 9 2742715

Taiwan IWAKI Pumps Taiwan Co., Ltd.

TEL : (886)2 8227 6900

FAX : 2 8227 6818

France IWAKI France S.A.

TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73

Taiwan

IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd. TEL : (886)3 573 5797

FAX : (886)3 573 5798

Germany IWAKI EUROPE GmbH

TEL : (49)2154 9254 0 FAX : 2154 9254 48

Thailand IWAKI (Thailand) Co.,Ltd.

TEL : (66)2 322 2471 FAX : 2 322 2477

Holland

IWAKI Europe GmbH, Netherlands Branch TEL : (31)74 2420011 FAX : 2154 9254 48

U.K. IWAKI Pumps (UK) LTD.

TEL : (44)1743 231363 FAX : 1743 366507

Hong Kong IWAKI Pumps Co., Ltd.

TEL : (852)2 607 1168 FAX : 2 607 1000

U.S.A. IWAKI AMERICA Inc

TEL : (1)508 429 1440 FAX : 508 429 1386

Indonesia

IWAKI Singapore (Indonesia Branch)

TEL : (62)21 690 6606 FAX : 21 690 6612

Vietnam IWAKI Pumps Vietnam Co.,Ltd.

TEL : (84)613 933456 FAX : 613 933399

Order conrmation

Open the package and check that the product conforms to your order. If

any problem or inconsistency is found, immediately contact your distribu-

tor.

a. Check if the delivery is correct.

Check the nameplate to see if the

information such as model codes,

discharge capacity and discharge

pressure are as ordered.

b. Check if the delivery is damaged or deformed.

Check for transit damage and loose bolts.

Order conrmation

Contents

Order conrmation ............................................................................................. 2

Safety instructions ....................................................................... 5

WARNING.......................................................................................................... 6

CAUTION ........................................................................................................... 7

Precautions for use ......................................................................................... 9

Overview...................................................................................... 12

Introduction.....................................................................................................12

Pump structure & Operating principle .........................................................12

Part names.......................................................................................................13

Identication codes........................................................................................14

Installation .................................................................................. 15

Pump mounting...............................................................................................15

Pipework ..........................................................................................................16

Tube connection ..........................................................................................16

Wiring...............................................................................................................17

Power & External signal cables...................................................................17

Before work ............................................................................................17

Rated current & Starting current ............................................................18

Operation..................................................................................... 19

Pump operation ..............................................................................................19

Start-up........................................................................................................19

Operation.....................................................................................................19

Before a long period of stoppage (1 week or more) ................................... 20

4Contents

Maintenance................................................................................ 21

Troubleshooting..............................................................................................21

Inspection....................................................................................................... 23

Daily inspection .......................................................................................... 23

Wear part replacement.................................................................................. 24

Wear part list................................................................................................24

Before service..............................................................................................24

Diaphragm replacement ............................................................................. 25

Valve replacement ...................................................................................... 26

Specication/Outer dimension .................................................................... 27

Specication ............................................................................................... 27

Outer dimension ......................................................................................... 28

Performance curves ................................................................................... 28

Part names & Structure .............................................................................. 29

Safety instructions

Read through this section before use. This section describes

important information for you to prevent personal injury or

property damage.

■ Symbols

In this instruction manual, the degree of risk caused by incorrect use is noted

with the following symbols. Please pay attention to the information associated

with the symbols.

Indicates mishandling could lead to a fatal or

serious accident.

WARNING

A symbol accompanies each precaution, suggesting the use of "Caution", "Pro-

hibited actions" or specic "Requirements".

Indicates mishandling could lead to personal

injury or property damage.

CAUTION

Caution marks Prohibited marks Requirement marks

Electrical

shock

Caution

Safety instructions

Requirement

Wear

protection

Grounding

Prohibited Do not rework

or alter

Export Restrictions

Technical information contained in this instruction manual might be treated

as controlled technology in your countries, due to agreements in international

regime for export control.

Please be reminded that export license/permission could be required when this

manual is provided, due to export control regulations of your country.

6WARNING

Turn off power before service

Risk of electrical shock. Be sure to turn off power to stop the pump

and related devices before service is performed.

Stop operation

If you notice any abnormal or dangerous conditions, suspend op-

eration immediately and inspect/solve problems.

Do not use the pump in any condition other than its intended

purpose

The use of the pump in any conditions other than those clearly

specied may result in failure or injury. Use this product in a speci-

ed conditions only.

Do not modify the pump

Alterations to the pump carries a high degree of risk. It is not the

manufacturer's responsibility for any failure or injury resulting from

alternations to the pump.

Use specied power only

Do not apply power other than that specied on the nameplate.

Otherwise, failure or re may result. Ensure the pump is properly

grounded.

Wear protective clothing

Always wear protective clothing such as an eye protection, chemi-

cal resistant gloves, a mask and a face shield during disassembly,

assembly or maintenance work. The specic solution will dictate the

degree of protection. Refer to MSDS precautions from the solution

supplier.

Do not damage a power cable

Do not pull, knot or crush the power cable. Damage to the power

cable could lead to a re or electrical shock if cut or broken.

WARNING

Do not remodel

Wear

protectors

Requirement

Electrical

shock

Prohibited

Requirement

Safety instructions

CAUTION

Qualied personnel only

The pump should be handled or operated by qualied personnel

with a full understanding of the pump. Any person not familiar with

the product should not take part in the operation or maintenance of

the pump.

Keep electric parts and wiring dry

Risk of re or electric shock. Install the pump where it can be kept

dry.

Ventilation

Fumes or vapours can be hazardous with certain solutions. Ensure

proper ventilation at the operation site.

Do not install/store the pump:

• In a ammable atmosphere.

• In a dusty/humid environment.

• Where operating (or storage) temperature can fall below 5ºC (or

0ºC) or exceed 40ºC.

• In direct sunlight or wind & rain.

Spill precautions

Ensure protection and containment of solution in the event of

plumbing or pump damage (secondary containment).

Do not use the pump in a wet location

The pump is not waterproof. Use of the pump in wet or extremely

humid locations could lead to electric shock or short circuit.

Do no use a damaged power cable

Risk of fire or electric shock. The cable is not replaceable. The

whole pump unit needs to be replaced when the cable is damaged.

CAUTION

Requirement

Caution

Prohibited

Electrical

shock

8CAUTION

Preventative maintenance

Follow instructions in this manual for replacement of wear parts. Do

not disassemble the pump beyond the extent of the instructions.

Do not use a damaged pump

Use of a damaged pump could lead to an electric shock or death.

Disposal of a used pump

Dispose of any used or damaged pump in accordance with local

rules and regulations. If necessary, consult a licensed industrial

waste disposal company. Requirement

Requirement

Prohibited

Safety instructions

• Electrical work should be performed by a qualied

electrician. Otherwise, personal injury or property

damage may result.

• Do not install the pump in a place where the pump

can get wet. Avoid using wet gas, or internal con-

densation will build up and consequently result in

the short lives of the valve and diaphragm.

• Do not use the pump in a dusty place. Be sure

to provide the inlet with a filter to prevent foreign

matters from getting into the pump. Otherwise, the

pump performance may reduce or the lives of the

valve and diaphragm remarkably shorten.

• Do not install the pump in a corrosive or flamma-

ble gas atmosphere. Keep good ventilation in a

working area. Ambient temperature should not fall

below 5°C or exceed 40°C. Observe the allowable

gas temperature range of 0 and 40°C.

• If the compressed air (higher pressure than atmos-

pheric pressure) is transferred to the pump, sharp

deterioration to the lives of the valve, diaphragm

and bearing may result. Always keep atmospheric

or lower pressure in the suction line.

Precautions for use

Caution

Do not increase suc-

tion line pressure

10 Precautions for use

• Do not tube two or more pumps in series. It may

prevent the motor from starting and lead to a burn

out.

• Injection point must be below the pump position.

Or siphon action or back flow may result.

• Use care handling the pump. Do not drop. An

impact may affect pump performance. Do not use

a pump that has been damaged to avoid the risk of

electrical damage or shock.

• Do not apply power other than that specified on

the nameplate. Otherwise, failure or fire may

result.

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