IVT PKS 1000 Instructions de montage

Installer Guide

PKS 1000

6 720 641 553-08.1I

Passive Cooling station

Art. no.: 6720642838; Version 2010/03

Contents

6 720 642 838 (2010/03)

Contents

1 Explanation of symbols and safety information 3

1.1 Explanation of symbols . . . . . . . . . . . . . . . 3

1.2 Safety precautions . . . . . . . . . . . . . . . . . . 3

2 Included in the delivery . . . . . . . . . . . . . . . . . . . 4

3 Accessories for cooling station . . . . . . . . . . . . . 5

3.1 Installation example . . . . . . . . . . . . . . . . . 6

4 Passive cooling . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 Passive cooling 1 . . . . . . . . . . . . . . . . . . . . 7

4.2 Passive cooling 2 . . . . . . . . . . . . . . . . . . . . 7

5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 Technical information . . . . . . . . . . . . . . . . . . . . 10

6.1 Component parts . . . . . . . . . . . . . . . . . . 10

6.2 Designations in system solutions . . . . . . 11

6.3 System solutions . . . . . . . . . . . . . . . . . . . 13

6.4 Technical Data . . . . . . . . . . . . . . . . . . . . . 16

7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7.1 CAN-BUS . . . . . . . . . . . . . . . . . . . . . . . . . 17

7.2 Handling circuit boards . . . . . . . . . . . . . . 18

7.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 19

7.4 Removing the front panel . . . . . . . . . . . . 19

7.5 Connection . . . . . . . . . . . . . . . . . . . . . . . 19

7.6 Filling the heating system . . . . . . . . . . . . 21

7.7 Volume flow via the heating system . . . . 21

7.8 Circulation pump, heating system . . . . . . 21

8 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.1 Wiring diagram PKS 1000 . . . . . . . . . . . . 22

8.2 Wiring diagram XB2 . . . . . . . . . . . . . . . . . 23

8.3 Wiring diagram 3-way valve . . . . . . . . . . . 24

8.4 Wiring diagram electrical distributor for

heating/cooling . . . . . . . . . . . . . . . . . . . . 25

9 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

9.1 Menu overview . . . . . . . . . . . . . . . . . . . . . 27

9.2 Circuit 1 Cooling . . . . . . . . . . . . . . . . . . . 28

9.3 Circuit 2, 3... . . . . . . . . . . . . . . . . . . . . . . 30

9.4 Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

9.5 External control . . . . . . . . . . . . . . . . . . . . 31

9.6 Installer \ Outputs . . . . . . . . . . . . . . . . . . 31

9.7 Installer \ Circulation pumps . . . . . . . . . . 31

10 Factory values . . . . . . . . . . . . . . . . . . . . . . . . . . 32

11 Commissioning protocol PKS 1000 . . . . . . . . . 33

Explanation of symbols and safety information

6 720 642 838 (2010/03) 3

1 Explanation of symbols and safety information

1.1 Explanation of symbols

Warning symbols

Signal words indicate the seriousness of the hazard in

terms of the consequences of not following the safety

instructions.

•NOTICE indicates possible damage to property or

equipment, but where there is no risk of injury.

•CAUTION indicates possible injury.

•WARNING indicates possible severe injury.

•DANGER indicates possible risk to life.

Important information

Additional symbols

1.2 Safety precautions

General

BRead the guide carefully and keep it to hand for future

use.

Installation and commissioning

BInstallation and start-up may only be carried out by a

qualified installer.

BThe appliance must not be used by untrained parsons,

children or persons with a physical disability, unless

they are authorised to do so or are supervised by a

person who is responsible for their safety.

BSupervise children to make sure they do not play with

the appliance.

Service and maintenance

BOnly qualified personnel may carry out repairs.

Incorrect repairs can lead to serious risks to the user,

and a reduction in savings.

BOnly use original spare parts.

BService and maintenance must be carried out annually

by an authorised service representative.

Safety instructions in this document are

framed and identified by a warning triangle

which is printed on a grey background.

Electrical hazards are identified by a

lightning symbol surrounded by a warning

triangle.

Notes contain important information in

cases where there is no risk of personal

injury or material losses and are identified

by the symbol shown on the left. They are

bordered by horizontal lines above and

below the text.

Symbol Meaning

Ba step in an action sequence

a reference to a related part in the docu-

ment or to other related documents

•a list entry

–a list entry (second level)

Tab. 1

Included in the delivery

6 720 642 838 (2010/03)

2 Included in the delivery

Fig. 1 Included in the delivery

1Passive cooling station

2Spacer foot

3Wall mounting

4Handbook

5CAN-BUS cable (3.5m)

6 720 641 553-09.1I

Accessories for cooling station

6 720 642 838 (2010/03) 5

3 Accessories for cooling station

The following accessories are available for control of the

passive cooling system:

•LK three-way change over valve (E11.Q12) Three-way

change over valve is connected to the XB2 card in the

cooling station. The three-way change over valve can

be used to by-pass the buffer tank to protect it against

cooling. Power supply 230 V.

•Room transducer for relative humidity and

temperature (E11.TM) (dew point sensor)

Sensor for registering room temperature and

humidity in a reference room. Sauters room

transducer for relative humidity and temperature is

connected to the XB2 card on the cooling station by a

4x2x0.8 mm2cable. Power supply 24 V via the

transformer in the cooling station.

•Electrical distributor for heating/cooling Sauters

electrical distributor for heating/cooling for

underfloor heating loops is connected to the XB2 card

on the cooling station. Room temperature controller,

room transducer for relative humidity and

temperature and actuators are connected to the

distributor. The heat pump's C/O signal (switch from

heating to cooling) is connected to the distributor.

Distributor power supply 230 V. The heat pump's C/O

signal can only be managed from Sauters cable bound

distributor ASV6F116. The remote control controller

from Sauter cannot transfer the signal onwards.

•Electrical room temperature controller for heating/

cooling 230 V. Sauters room temperature controllers

are connected to the distributor by 7x1.5mm2cable.

•Thermal drive for unit valves Sauters thermal drives

for unit valves are connected to the distributor. Power

supply 230 V.

•Dew point monitor and transducer Sauters dew point

monitor and transducer and room temperature sensor

are used for comprehensive dew point monitoring

and are connected to the floor distributor flow line by

a tension strap. Dew point monitor and transducers

are connected to the distributor by 7x1.5mm2cable.

•Dew point monitoring The electronic dew point

monitor (E31.RM1) AL-Re can be used to monitor the

dew point, as a complement to the two recommended

components from Sauter. Power supply 24 V via the

transformer in the cooling station. The dew point

monitor is connected to the XB-2 card of the cooling

station by a 2-core cable.

•Humidity sensor The Humidity sensors (TM1-TM5)

from AL-Re are sensors that are also used for dew

point monitoring and are connected to the electronic

dew point monitor. Maximum of five humidity sensors

can be connected.

Accessories for cooling station

6 720 642 838 (2010/03)

3.1 Installation example

Fig. 2 Installation example with heat pump, passive cooling station and underfloor loops.

1Heat pump

2Passive cooling station

3Electrical distributor for heating/cooling underfloor heating loop

4Control distributor

5Room transducer for relative humidity and temperature (dew point sensor)

6Electrical room temperature controller with individual control

7Electrical room temperature controller with individual control

8Underfloor heating loops

6 720 641 553-10.1I

Passive cooling

6 720 642 838 (2010/03) 7

4 Passive cooling

The passive cooling station is designed for operation

connected to liquid/water heat pumps 6-17 kW with

underfloor heating systems or fan convectors. The

cooling station consists of a heat exchanger, a

circulation pump, a mixing valve and a circuit board for

control of cooling operation. In cooling operation the

system works to maintain the room temperature despite

the increasing outdoor temperature for greater comfort.

With passive cooling, the compressor in the heat pump

is not used. Instead, the cooling is controlled by the

collector circuit flow. All heating circuits can be used for

cooling.

4.1 Passive cooling 1

Passive cooling in combination with a fan convector. The

temperature is controlled via a thermostat in the fan

convector. It follows therefore that the fan is deactivated

if the room temperature falls. The temperature can also

be regulated using room temperature sensors. In this

case, the mixing valve to the cooling circuit is closed but

the fan continues to run until the room temperature has

fallen to the specified value. The desired flow

temperature is set by the installer.

The system must be protected from condensation,

either by the flow line temperature being set sufficiently

high that no condensation occurs, or by supplementing

with condensation draining/insulation. It is also possible

to supplement the system with a room transducer for

relative humidity and temperature, which ensures that

the flow line temperature is held at a level so that the

condensation does not build up, and dew point monitor,

which shuts off the cooling function if condensation is

created nonetheless.

4.2 Passive cooling 2

Passive cooling in combination with underfloor heating

system. This solution uses the existing underfloor

heating system to cool the room. The system must be

protected from condensation, either by the installer

setting the flow line temperature sufficiently high that

the no condensation occurs. Alternatively, the room

transducer for relative humidity and temperature is

installed, which gives the controller the opportunity to

establish appropriate flow temperature, which does not

cause condensation. The system can also be

supplemented with a dew point monitor, which

interrupts cooling operation if condensation is created

nonetheless.

Dimensions

6 720 642 838 (2010/03)

5 Dimensions

Fig. 3 Pipe connections, measured in mm.

Fig. 4 Breadth and depth measurements in mm.

1Roof decal

2Type plate

Fig. 5 Height measurements in mm.

Fig. 6 Dimensions in mm

6 720 641 553-01.1I

28 28 3535

500500500500

373373373373

6 720 615 125-24.1I6 720 615 125-24.1I

122

61,5

433

6 720 641 553-11.1I

58,5

187,5

312,5

437,5

500

112

6 720 617 643-11.1I

Dimensions

6 720 642 838 (2010/03) 9

Fig. 7 Roof decal

1HTF (coll) in

2Heat transfer fluid (cooling) out

3Heat transfer fluid (cooling) in

4HTF (coll) out

13720

6 720 615125-14.1I

1234

Technical information

6 720 642 838 (2010/03)

6 Technical information

6.1 Component parts

Fig. 8 Component parts

124 V Transformer

2Terminal block (X1)

3Circuit board (XB2)

4Mixing valve

5Heat exchanger

6Circulation pump

24V

220V

6 720 615 125-26.1I

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