Iveco Motors 8065E00 Mode d'emploi
1
GB
Thank you for preferring Iveco Motors and may we compliment you
on the choice you have made.
Before carrying out any work on the engine, read through the pro-
cedures set out in this manual carefully.
If you follow these instructions your engine will be guaranteed trou-
ble-free operation and a long life.
Remember that, wherever you are, the Iveco Motors Service
Network will be at your side to offer you highest levels of skill and
professionalism.
Guarantee
In order to get the best performance from your engine and benefit
from the guarantee you must comply with the instructions contained
in this publication.
Failure to carry out these operations correctly or not at all may inva-
lidate the guarantee.
Spare parts
It is essential to use only Original Iveco Motors Spare Parts if the en-
gine is to be kept in its original sound condition.
The use of non-original spare parts will invalidate the guarantee and
release Iveco Motors from any long-term liability.
Liability
The manufacturer's liability is dependent on the execution of the
"Checks and Maintenance" operations mentioned in this manual.
For this purpose, a record must be kept of the maintenance opera-
tions carried out, which, as far as extraordinary maintenance is con-
cerned, must be performed by authorised workshops.
Warning
The contents of this manual refer to the engine only; in particular, il-
lustrations are approximate and some instructions are described in
a purely functional manner, to permit the operations to be carried
out on the engine.
The ways of executing the above instructions depend on the confi-
guration of the controls and/or accessories of the machine on which
the engine is installed and reference is made to the machine manual.
The information contained in this manual is correct at the time of pu-
blication.
The Manufacturer reserves the right to make amendments without
prior notice at any time for reasons of a technical or commercial na-
ture as well as to comply with legal requirements in different coun-
tries. It declines any liability for any errors or omissions.
BDC for engine manuals and specs
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LIST OF CONTENTS
Page
General information ........................................................................ 1
Safety requirements ........................................................................ 3
Warning labels ................................................................................. 4
Maintenance operations .................................................................. 5
Engine identification data................................................................. 5
Industrial engines
Engine views.................................................................................... 6
Engine data ...................................................................................... 9
Before starting................................................................................. 9
Starting the engine......................................................................... 10
Stopping the engine....................................................................... 11
Water pre-heating ......................................................................... 11
Precautions for normal engine operation...................................... 12
Running in...................................................................................... 13
Checks and maintenance............................................................... 14
Routine checks .............................................................................. 16
Routine maintenance..................................................................... 20
Engines for generating units
Engine views.................................................................................. 21
Engine data .................................................................................... 24
General.......................................................................................... 25
Starting with mechanical governor................................................ 26
Starting with electronic governor.................................................. 26
Stopping the engine ....................................................................... 26
Precautions for normal engine operation ...................................... 27
Checks and maintenance...............................................................27
Engines for fire pumps
Engine views .................................................................................. 28
Engine data .................................................................................... 28
General .......................................................................................... 29
Before starting ............................................................................... 29
Starting the engine ......................................................................... 29
Stopping the engine ....................................................................... 30
Engine fault diagnosis..................................................................... 31
Maintenance when engine is out of commission
for long periods ............................................................................. 34
Main regulation and repair data ..................................................... 35
Capacities ...................................................................................... 36
Engine handling .............................................................................. 38
Disposal of used parts.................................................................... 38
What to do in an emergency ......................................................... 39
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SAFETY REQUIREMENTS
Basic rules
The following recommendations are given so as to reduce the risk to
persons and property when an engine is in service or out of service.
Engines must not be used for applications other than those declared
by the manufacturer.
Incorrect handling, modifications and use of non-original parts may
affect safety.
When handling the engine, take care to use suitable equipment to be
applied to the points specially provided on the engine (see paragraph
"Handling engine").
This publication refers to the engine component; the machine on
which it is installed must meet the specific safety requirements.
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WARNING LABELS
Warning labels are applied to the engine by the machine’s builder.
Their meanings are given below.
N. B. Labels which show an exclamation mark indicate that there is
a possibility of danger.
Lift point for engine only.
Fuel filler indication on tank
(where present).
Lubricating oil filler indication.
Oil dipstick indication.
Danger of burns:
Expulsion of pressurised hot water.
Danger of burns:
Hot parts indication.
Risk of fire:
Due to presence of fuel.
Risk of entangling and cutting:
Indication of rotating parts
(pulleys, belts, fan).
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MAINTENANCE OPERATIONS
For the purposes of safety it is important that the maintenance ope-
rations indicated in this manual are carried out according to the fol-
lowing guidelines:
- checks, can be carried out both by the workshop and the machi-
ne user;
-routine maintenance checks, marked by the spanner sym-
bol (see diagram below), must be carried out by qualified persons
using the appropriate equipment and protections;
-non-routine maintenance operations, given their parti-
cular nature, must be carried out by authorised workshops which
are equipped with the appropriate tools and are in possession of the
proper technical information.
"Authorised workshops" are those workshops belonging to the Iveco
Motors service organisation and those belonging to the machine ma-
nufacturer's service organisation if authorised by lveco Motors.
ENGINE IDENTIFICATION DATA
The technical code and the serial number are stamped on a label po-
sitioned, depending on the model, on the flywheel housing or tappet
cover.
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INDUSTRIAL ENGINES
Engine 8065E00: right side view
1. Starter motor - 2. Fuel filters - 3. Intake manifold - 4. Thermostat
housing - 5. Fuel pump - 6. Injection pump - 7. Oil filler cap/dipstick.
Engine 8065E00: left side view
1. Alternator - 2. Water pump-alternator drive belts - 3. Engine lift
eyes - 4. Oil vapour breather - 5. Exhaust manifold - 6. Oil filters - 7.
Oil-water heat exchanger - 8. Oil drain plug.
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Engine 8065SE00: right side view
1. Starter motor - 2. Fuel filters - 3. Intake manifold - 4. Thermostat
housing - 5. Fuel pump - 6. Injection pump - 7. Oil filler cap/dipstick.
Engine 8065SE00: left side view
1. Alternator - 2. Water pump-alternator drive belts - 3. Engine lift
eyes - 4. Oil vapour breather - 5. Turbocharger - 6. Exhaust manifold
- 7. Oil filters - 8. Oil-water heat exchanger - 9. Oil drain plug.
BDC for engine manuals and specs
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Engine 8065SRE10: right side view
1. Starter motor - 2. Fuel filters - 3. Intake manifold/intercooler - 4.
Fuel pump - 5. Injection pump - 6. Oil filler cap/dipstick.
Engine 8065SRE10: left side view
1. Alternator - 2. Drive belts - 3. Thermostat housing - 4. Engine bre-
ather - 5. Turbocharger - 6. Exhaust manifold - 7. Engine lift eye - 8.
Oil filters - 9. Oil-water heat exchanger - 10. Oil drain plug.
BDC for engine manuals and specs
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GENERAL ENGINE DATA
- Diesel cycle, 4-stroke, injection .............................................direct
- Cylinders, number and layout ............................................6, in line
- Bore and stroke ........................................................104 x 115mm
- Total capacity ........................................................................... 5.9 l
- Direction of rotation (seen from flywheel side)....... anti-clockwise
SPECIFIC INDUSTRIAL ENGINE DATA
Description 8065 8065 8065
E00 SE00 SRE10
- Injection pump type Distrib. Distrib. Distrib.
- Intake NA TC TCA
- Maximum output (*)
kW (CV) 81 (110) 125 (170) 147 (200)
- At speed of rpm 2500 2400 2400
- Dry weight kg 490 500 540
(*)ISO Fuel Stop Power: reference ambient conditions: ISO 3046/1;
25°C, 100 kPa; 30% relative humidity
WARNING
It is absolutely forbidden, at risk of invalidating the gua-
rantee and the liability of Iveco Motors, to change the
above characteristics, and in particular to change the adjustment of
the injection pump and, where fitted, the waste-gate valve.
BEFORE STARTING
Every day, before starting the engine:
- check the fluid levels (fuel, engine oil and coolant).
- check that the air intake cleaner is not clogged, checking that the
mechanical indicator on the cleaner is not showing "red”.
If the cleaner is clogged, clean it following the instructions set out in
the paragraph "Routine Checks and Maintenance”.
N.B. When an electric indicator is fitted (optional) a warning light on
the control panel will light up immediately; in this case the cleaner
must be cleaned straightaway.
Attention!
Before starting the engine, check that the environment in
which you are to work is suitable for the mixture of har-
mful exhaust gases. Also check that combustible fuel gases such as
hydrocarbons are not present in the ambient air.
BDC for engine manuals and specs
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