IV Produkt Envistar Compact Guide d'installation

Operation and Maintenance

Envistar Compact

Order number:

Project:

Translation of the original instructions

Unit speciﬁcations

Size

04 

06 

10 

16 

Filter supply air

ePM10-60% / M5



ePM1-50% / F7



Excl. filter 

Set of filters Black Ridge BR 

Filter extract air

ePM10-60% / M5



ePM1-50% / F7



Excl. filter 

Set of filters Aluminium filter AL 

Unit type

ACER 

ACEC Output var. 1  2  3 

Home Concept model 

Control equipment

MX 

UC 

MK 

US 

Unit parts and accessories

Recovery rotor ACRR 

Air heater water ECET-VV 

ThermoGuard ECET TV 

Air heater electric ECET-EV

Output var. 1  2  3 

Air cooler water

ECET-VK  ECET-DX 

Damper ECET-UM, ECET-TR 

Sound attenuator ECET-LD 

1 Safety precautions ......................................................................................................................................... 5

1.1 Lockable safety switch ....................................................................................................................... 5

1.2 Inspection doors ..................................................................................................................................... 5

1.3 Electrical connection ............................................................................................................................ 5

1.4 Cooling unit ................................................................................................................................................. 5

2 General ..................................................................................................................................................................... 6

2.1 Intended use .............................................................................................................................................. 6

2.2 Manufacturer .............................................................................................................................................. 6

2.3 Designations .............................................................................................................................................. 6

2.4 CE marking and EU Declaration of Conformity ................................................................ 7

2.5 Maintenance ............................................................................................................................................... 8

2.6 Handling of refrigerant ........................................................................................................................ 8

2.7 Extended warranty ................................................................................................................................. 9

2.8 Spare parts .................................................................................................................................................. 9

2.9 Dismantling and decommissioning ........................................................................................... 9

3 Technical description ................................................................................................................................ 10

3.1 Envistar Compact air handling unit ........................................................................................ 10

3.2 Home Concept ...................................................................................................................................... 10

3.3 StarCooler cooling unit (code ACEC) .................................................................................... 11

4 Wiring instructions and fuse protection ................................................................................... 13

4.1 MX – Complete control equipment and

UC – Complete electrical connection to terminal without controller unit ... 13

4.2 MK – Fans and heat exchangers electrically connected to terminal .............. 13

4.3 US, HS - Without control and without electrical connection ............................... 14

Table of Contents

Table of Contents, cntd

5 Operation ............................................................................................................................................................. 16

5.1 Hygiene inspection ............................................................................................................................. 16

5.2 Actions in case of standstill ......................................................................................................... 16

5.3 Commissioning ..................................................................................................................................... 17

6 Maintenance instructions ..................................................................................................................... 18

6.1 Service schedule .................................................................................................................................. 18

6.2 Filter (code ACEF) .............................................................................................................................. 20

6.3 Rotary heat exchanger (code ACRR) .................................................................................... 24

6.4 Air heater water (ECET-VV) and Thermoguard (ECET-TV) ...................................... 28

6.5 Air heater electric (code ECET-EV) .......................................................................................... 30

6.6 Air cooler water (code ECET-VK) and

Air cooler for direct expansion (code ECET-DX) ........................................................... 31

6.7 Fan unit ....................................................................................................................................................... 32

6.8 Damper (code ECET-UM, ECET-TR) ...................................................................................... 35

6.9 Sound attenuator (code ECET-LD) .......................................................................................... 36

6.10 StarCooler cooling unit (code ACEC) .................................................................................. 37

7 Troubleshooting ............................................................................................................................................. 38

7.1 StarCooler cooling unit (code ACEC) .................................................................................... 38

Page 5

Operation and Maintenance

Envistar Compact

DSEC191101.01.EN

Continuous product development may give rise to specification changes without notice.

1 Safety precautions

Observe warning labels on the unit as well as the following safety precautions:

1.1 Lockable safety switch

WARNING!

High voltage and rotating fan impeller, risk of personal injury.

Working on/servicing the unit –Shut down the unit via the ser-

vice switch in the control equipment, then turn the safety switch

to the 0 position and lock it.

NB:

The safety switch is not designed for starting/stopping the unit. Always

use the service switch in the control equipment to start and shut down

the unit.

1.2 Inspection doors

WARNING!

Positive pressure inside the unit, risk of personal injury. Allow

the pressure to drop before you open the inspection doors.

WARNING!

Rotating fan impeller, risk of personal injury. Shut down the unit

via the service switch in the control equipment, then turn the

safety switch to the 0 position and lock it. Wait at least 3 minu-

tes before opening inspection doors.

NB:

The doors in front of moving parts should normally be locked; there are

no safety guards. Before carrying out work, unlock the doors with the

key provided.

1.3 Electrical connection

WARNING!

Rotating fan impeller, risk of personal injury. The unit must not

be energised until all ducts have been connected.

NB:

Wiring of connections and other electrical work may only be carried out

by a qualified electrician or by service personnel recommended by IV

Produkt.

1.4 Cooling unit

WARNING!

Hot surfaces, risk of personal injury. Shut down the unit via the

service switch in the control equipment, then turn the safety

switch to the 0 position and lock it. Wait at least 30 minutes

before opening the compressor inspection doors.

Page 6

Operation and Maintenance

Envistar Compact

DSEC191101.01.EN

Continuous product development may give rise to specification changes without notice.

2 General

2.1 Intended use

The air handling units in the Envistar Compact series are intended for comfort

ventilation in buildings.

When installed indoors, the air handling unit must be installed in an area that

maintains a temperature between +7 ando +30°C, and with a moisture content

of <3.5 g/kg in the fan room in winter. The unit can also be equipped for outdoor

installation.

Any other use and installation in other environments is prohibited unless specifi-

cally permitted by IV Produkt AB.

2.2 Manufacturer

The Envistar air handling units (AHUs) are manufactured by:

IV Produkt AB

Sjöuddevägen 7

SE-350 43 VÄXJÖ

2.3 Designations

The Envistar Compact is manufactured as a compact unit, and the StarCooler

cooling unit can be integrated as an optional extra.

The compact unit and cooling unit (if selected) have a model type plate affixed to

the front.

The model type plate shows the series number and the requisite designations to

identify the unit.

Kodnyckel

Code key

Beteckning

Project name

Ordernummer

Order number

Max. varv

Max. rev.

Tillv. ort

Made in

Tillv. månad

Manuf. month

YYMM

ACER-04-00-NO-0-00

Modell

Model

Envistar Compact

TA1 FA1 POS 1

1234-567

– –

VÄXJÖ, SWEDEN

Max. temp. °Cr/m

Art. Nr. 19121-1001

Typical model identification label

Page 7

Operation and Maintenance

Envistar Compact

DSEC191101.01.EN

Continuous product development may give rise to specification changes without notice.

2.4 CE marking and EU Declaration of Conformity

The air handling units and any cooling unit (if selected) are CE marked, which

means that upon delivery they conform to applicable provisions in EU Machinery

Directive 2006/42/EC as well as to other EU Directives applicable to the types of

air handling units, e.g. Pressure Equipment Directive PED 2014/68/EU.

As certification confirming that the requirements have been met, we pro-

vide an EU Declaration of Conformity, which is available under Documenta-

tion at ivprodukt.docfactory.com, or under Order Unique Documentation at

docs.ivprodukt.com.

Art. Nr. 19194-0001_01

12 3

180

Typical CE label for air handling units

0409

Cooling unit

Order number

Code Key

Model

Name of project

Date of manufacture

PS Max allowable pressure

PT Test pressure

TS Temperature range

Protection level - low

Protection level - high

Refrigerant / Fluid group

GWP

Refrigerant charge Circuit 1

Refrigerant charge Circuit 2

Refrigerant charge Circuit 3

IV Produkt AB

VÄXJÖ, SWEDEN

Contains fluorinated greenhouse gases

covered by the Kyotot protocol.

bar (e)

°C

bar (e)

ton CO2e

Typical CE label for cooling units

For units without integrated control equipment

The EC declaration applies only to units in the condition in which they have been

delivered and installed at the facility in accordance with the enclosed installation

instructions. The declaration does not include components that were subse-

quently added or measures subsequently taken on the unit.

Page 8

Operation and Maintenance

Envistar Compact

DSEC191101.01.EN

Continuous product development may give rise to specification changes without notice.

2.5 Maintenance

The ongoing maintenance of this unit can be carried out either by the person

normally in charge of maintaining the building or through a contract with a well-

reputed service company.

2.6 Handling of refrigerant

The following information summarises the requirements and guidelines for hand-

ling the refrigerant used in cooling units. For further information, see the F-gas

Regulation (EU/517/2014 on fluorinated greenhouse gases) and the Swedish

Refrigerant Regulation (SFS 2016:1128). The purpose of the regulations is to

contribute to achieving EU goals for reduced climate impact in accordance with

the Kyoto Protocol.

Operator responsibilities

Generally speaking, the unit operator must:

• Minimise and prevent leakage

• Take corrective action to remedy any leakage that arises

• Ensure that the service and repair of the refrigerant circuit is carried out by a

certified refrigeration technician

• Ensure that refrigerant is handled in an environmentally secure manner and

in accordance with national regulations.

By operator, we refer to the European Parliament’s definition: “...the natural

or legal person exercising actual power over the technical functioning of the

equipment and systems...”.

Leakage inspection and registration

The following applies to one-piece units with 5 CO₂ e(tonnes) refrigerant content

or more per circuit – Envistar Compact with StarCooler (code ACEC, size 16):

• Leakage inspectionmust be carried out by a certified refrigeration techni-

cian:

- When installing/commissioning the unit

- Periodically at least once per 12 months, i.e. no more than 12 months

between inspections

- Within one month after any work is performed (for example sealing a leak,

replacing a component).

• The operator must record events, such as the volume and type of refrigerant

topped up, refrigerant taken into possession, results of inspections and work

done, person and company who carried out service and maintenance.

For size 04-10, no periodic leak detection or record keeping is needed, but the

requirement for leak inspection during installation does apply.

Page 9

Operation and Maintenance

Envistar Compact

DSEC191101.01.EN

Continuous product development may give rise to specification changes without notice.

2.7 Extended warranty

In cases in which the equipment delivered falls under a 5-year warranty, in ac-

cordance with ABM 07 with supplement ABM-V 07 or in accordance with NL 01

with supplement VU03, the IV Produkt Service and Warranty Manual is supplied

with the product.

In order to lay claim to an extended warranty, a complete, documented and sig-

ned IV Produkt Service and Warranty Manual must be presented.

2.8 Spare parts

Spare parts and accessories for this unit are ordered from your nearest IV

Produkt sales representative. When ordering, state the order number and

designation. These are stated on a model type plate, affixed to each component.

There is a separate spare parts list for the unit, refer to Order Unique

Documentation at docs.ivprodukt.com.

2.9 Dismantling and decommissioning

When an air handling unit is to be dismantled, separate instructions must be fol-

lowed, see Dismantling and decommissioning the AHU under Documentation at

ivprodukt.docfactory.com.

Page 10

Operation and Maintenance

Envistar Compact

DSEC191101.01.EN

Continuous product development may give rise to specification changes without notice.

3 Technical description

3.1 Envistar Compact air handling unit

Envistar Compact is fabricated as a packaged unit in various sizes as a right- or

left-handed version. All units are equipped with rotary heat exchangers and are

available as outdoor models. The units can be connected to ducts at the ends or

via two of the connections at the top.

The integrated cooling unit StarCooler (code ACEC) is available as an option.

The units are usually supplied with integrated control equipment, but can also be

obtained without control equipment.

3.2 Home Concept

The Home Concept version of the units have, among other things, specially

adapted control equipment and air balancing dampers for the extract air. A filter

cabinet for aluminium or carbon filters is available as an optional extra.

Envistar Compact with integrated cooling unit is not available in the

Home Concept version.

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