ITR WindowWasher Manuel utilisateur

The WindowWasher™ by ITR

Installation and

Operating Manual

Diesel Fired Continuous Output

Window Cleaning Water Heater

International Thermal Research

INCANADA: INTHEUNITEDSTATES:

2431 Simpson Road 11915 NE 56th Circle, Suite B

Richmond, BC, Canada V6X 2R2 Vancouver, WA, USA 98682

Tel: 1-800-755-1272 or 604-278-1272 Tel: 1-800-993-4402 or 360-993-4877

Fax: 604-278-1274 Fax: 360-993-1105

Email: [email protected] Email: [email protected]

Website: http://www.itrheat.com

transmitted in any form by any means, electronic or mechanical,

including photocopying and recording, information storage,

retrieval, or transmission, without permission in writing from

International Thermal Research

Right to Modify:

Due to our commitment for quality and ongoing product

improvement, ITR reserves the right to modify or change

without notice, any materials, applications, equipment,

accessories, and/or prices. All measurements and weights are

approximate.

Table of Contents

iv WindowWasher by ITR Installation Manual

Table of Contents

Section 1, Overview .................................................. 1-1

1.1 Unpacking The WindowWasher™ by ITR...........1-2

1.2 Protect Your Warranty...................................1-2

1.3 The WindowWasher™ by ITR Features.............1-3

1.4 Critical Factors .............................................1-4

1.5 Equipment, Tools and Skills............................1-4

1.6 Testing and Inspection ..................................1-5

Section 2, Mounting - The WindowWasher™ ............ 2-1

2.1 Before You Begin..........................................2-1

2.2 Your Mounting Location .................................2-2

2.3 Procedure....................................................2-4

Section 3, Installing the Exhaust System .................. 3-1

3.1 Before You Begin..........................................3-1

3.2 Mounting Location ........................................3-1

Recommended Exhaust Outlet Locations............ 3-1

Recommendation for Installation ...................... 3-2

What NOT to Do............................................. 3-4

3.3 Procedure....................................................3-4

Section 4, Installing the Fuel System ........................ 4-1

4.1 Before You Begin..........................................4-1

4.2 Fuel System Operation ..................................4-1

Recommendation for Installation ...................... 4-1

4.3 What NOT to Do ...........................................4-2

4.4 Procedure....................................................4-3

Section 5, Wiring the Electrical System..................... 5-1

5.1 Before You Begin..........................................5-1

5.2 12 VDC .......................................................5-1

5.3 Remote Operating Panel Cable........................5-2

5.4 Main Electronic Control Board.........................5-2

5.5 What NOT to Do ...........................................5-3

Table of Contents

International Thermal Research International Thermal Research Ltd. February 2012

Section 6, Plumbing the System ................................6-1

6.1 Before You Begin ......................................... 6-1

6.2 Plumbing Installation .................................... 6-2

6.3 What NOT to Do........................................... 6-4

6.4 Installation Procedure................................... 6-4

Section 7, Operating The WindowWasher™ by ITR ....7-1

7.1 Operating Instructions for

The WindowWasher™ by ITR ......................... 7-1

7.2 Turning the Power to

The WindowWasher™ by ITR ON .................... 7-2

7.3 Activing the Burner (Primary) ........................ 7-2

7.4 Functions of the Remote Operating Panel......... 7-2

7.5 Functions of The WindowWasher™ by ITR

Control Panel............................................... 7-3

7.6 Maintenance................................................ 7-5

7.7 Protect The WindowWasher™ by ITR™............ 7-8

7.8 General Troubleshooting ............................... 7-8

Section 8, Warranty and Service................................8-1

8.1 Warranty .................................................... 8-1

8.2 Installations ............................................... 8-1

8.3 Limited Warranty ......................................... 8-2

8.4 Owner’s Responsibility .................................. 8-2

8.5 Not Covered Under Warranty ......................... 8-3

8.6 Customer Service Calls ................................ 8-4

8.7 Returns ...................................................... 8-4

8.8 Telephone Service........................................ 8-5

Table of Contents

vi WindowWasher by ITR Installation Manual

List of Figures

Figure 1-1 Window Washer .........................................1-1

Figure 2-1 Dimensions ...............................................2-3

Figure 2-2 Location of Mounting Brackets

Insets: Bracket/Nut/Bolt Configurations........2-4

Figure 3-1 Installing the Exhaust System (Up Exhaust)...3-4

Figure 5-1 System Wiring ...........................................5-3

Figure 6-1 Plumbing Fittings........................................6-1

Figure 7-1 The WindowWasher™ by ITR – Fittings..........7-1

Figure 7-2 Remote Operating Panel..............................7-3

Figure 7-3 The WindowWasher™ by ITR – Control Panel..7-4

Table of Contents

International Thermal Research International Thermal Research Ltd. February 2012

International Thermal Research 1-1

Overview

Thank you for purchasing The WindowWasher™ by ITR for portable hot

water window cleaning.

This section describes features of The WindowWasher™ by ITR and

covers critical information you need to know before beginning the

installation, including how to protect your warranty, and tools and

equipment needed.

Figure 1-1

Section

Some of the figures

in this manual

represent a typical

installation, but

other configurations

or methods may be

acceptable. If in

doubt, obtain

approval from ITR.

Section 1, Overview

1-2 The WindowWasher™ by ITR

1.1 Unpacking The WindowWasher™ by ITR

When you receive The WindowWasher™ by ITR:

1 Unpack it carefully.

2 Check each component against the provided parts list to ensure that

you have everything and that all parts arrived undamaged.

3 If you discover any missing or defective parts, call ITR immediately.

4 If you are not installing The WindowWasher™ by ITR right away,

secure all components so none will be misplaced.

5 Before installing The WindowWasher™ by ITR, read the rest

of Section 1 – Overview. It contains critical information for a

proper installation.

A properly installed WindowWasher™ by ITR is essential for several

reasons:

•To ensure that you and/or your customers receive satisfactory

results.

•To ensure a trouble-free installation, a successful inspection and

testing process and ease of future maintenance.

•To protect your Warranty.

1.2 Protect Your Warranty

This document reflects approved installation techniques, methods, and

materials, and applies only to ITR equipment. The WindowWasher™ by

ITR is only guaranteed by ITR if the entire system has been installed

according to the requirements and recommendations set out here.

Any modification must be approved in writing by qualified ITR

personnel, prior to the installation.

This includes:

•Deviations from the instructions in this Manual.

•Changes to any piece of ITR-supplied equipment.

•Substitution of a non-ITR-approved component.

NOTICE

Section 1, Overview

International Thermal Research 1-3

No warranty will be extended to improper installations. Use of any

unapproved materials, equipment, or installation procedures will result

in a voided warranty for the entire heating system. ITR accepts no

liability for any damage or loss of service resulting from unapproved

modifications.

1.3 The WindowWasher™ by ITR Features

The WindowWasher™ by ITR uses a patented diesel burner (12 VDC)

controlled by a multi-functional electronic controller as the primary

source of heating water. The WindowWasher™ by ITR heats water to

provide a continuous supply for all domestic hot water needs.

Other features of The WindowWasher™ by ITR include:

•A high-temperature, stainless steel burner and stainless steel

jacket.

•5.3 US gallon (20.5 l) welded stainless steel insulated water tank

that minimizes heat loss and optimizes heat recovery.

•Low water level switch in the tank.

•Easy to install with hookups and connections easily accessible

from the top and front of The WindowWasher™ by ITR.

•Quiet operation and low power consumption.

•Low pressure fuel system with built-in fuel pump.

•Fuel efficient burner capable of burning a wide variety of diesel-

based fuels.

•Exhaust has minimal smoke or smell.

•Fan assisted sealed combustion chamber is designed to use

outside air.

•Simple, low amperage draw ignition.

•Electronically-controlled system with:

oAutomatic Safety Shutdown.

oManual reset aquastats for safety overheat protection.

oLED indicators on the Control Panel for diagnostics.

• Efficient

• Clean

• Quiet

• Compact

• Safe

• Rugged

• Reliable

• Economical

Section 1, Overview

1-4 The WindowWasher™ by ITR

oPatented, proprietary flame sensor.

•The WindowWasher™ by ITR Remote Operating Panel with

ON/OFF switch for the diesel burner and indicator LED’s for

operational and diagnostic information.

1.4 Critical Factors

The key factors to keep in mind when planning and carrying out the

installation are:

•Mounting location restrictions for The WindowWasher™ by ITR,

exhaust outlet (to reduce noise, vibration, heat loss, etc.)

•Length, routing, and sizing of fluid lines, fuel lines, air flow tubing,

exhaust piping and wiring.

•Unrestricted intake required to draw in outside air for combustion.

•Ability to easily access and service the product, especially fuel,

plumbing, and electrical systems.

•After installation, requirement to purge water and fuel lines and

inspect/test entire system using the ITR-supplied Inspection

Check Sheet.

1.5 Equipment, Tools and Skills

As the user and/or installer, you must be qualified and authorized to do

the installation, which requires mechanical aptitude and electrical

knowledge. Make sure you comply with existing industry practices,

using the highest and most recent standards and codes. Good

workmanship is essential. Please refer back to Section 1.2, Protect Your

Warranty.

You will need the following equipment and tools (not supplied) to install

the heating system. This list does not include optional equipment and

accessories:

•Standard tools normally available in a well-equipped shop.

•Appropriate fasteners for mounting the heater unit.

Pay attention to the

notices of “Danger”

“Warning” “Caution”

and “Notice” in this

manual.

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