INVT Goodrive100 Series Manuel utilisateur

INVT Goodrive100 inverters WWW.INVT..NL WWW.IKR-INDUSTRIES.NL

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INVT GD100 drive series.

Instruction Manual

INVT Goodrive100 inverters WWW.INVT..NL WWW.IKR-INDUSTRIES.NL

IKR Aandrijven en Besturen

www.ikr-industries.nl

Index.

INVT GD100 drive series..........................................................1

Instruction Manual....................................................................1

Index...............................................................................2

1 Safety Precautions .......................................................7

1.1 Safety definition.........................................................7

1.2 Warning symbols.......................................................7

1.3 Safety guidelines.......................................................8

1.3.1 Delivery and installation...................................................9

1.3.2 Commissioning and running...........................................10

1.3.3 Maintenance and replacement of components...............11

1.3.4 What to do after scrapping.............................................11

2 Product overview........................................................12

2.1 Quick start-up..........................................................12

2.1.1 Unpacking inspection............................................12

2.1.2 Application confirmation........................................12

2.1.3 Environment.........................................................13

2.1.4 Installation confirmation........................................14

2.1.5 Basic commissioning............................................14

2.2 Product specification ...............................................15

2.3 Name plate..............................................................19

2.4 Type designation key...............................................19

2.5 Rated specifications ................................................19

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2.6 Structure diagram....................................................20

3 Installation Guidelines ................................................22

3.1 Mechanical installation.............................................22

3.1.1 Installation environment.................................................22

3.1.2 Installation direction.......................................................24

3.1.3 Installation manner ........................................................24

3.1.4 Installation space...........................................................25

3.2 Standard wiring .......................................................25

3.2.1 Connection diagram of main circuit................................25

3.2.2 Terminals figure of main circuit.......................................25

3.2.3 Wiring of terminals in main circuit...................................27

3.2.4 Connection diagram of the control circuit.......................27

3.2.5 Wiring diagram of control circuit.....................................27

3.2.6 Input /Output signal connection figure............................31

3.3 Layout protection.....................................................31

3.3.1 Protecting the inverter and input power cable in short-

circuit situations......................................................................31

3.3.2 Protecting the motor and motor cables...........................32

3.3.3 Implementing a bypass connection................................32

4 Keypad Operation Procedure.....................................33

4.1 Keypad displaying...................................................37

4.1.1 Displayed state of stopping parameter...........................37

4.1.2 Displayed state of running parameters...........................37

4.1.3 Displayed state of fault...................................................37

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4.1.4 Displayed state of function codes editing .......................38

4.2 Keypad operation....................................................38

4.2.1 How to modify the function codes of the inverter............38

4.2.2 How to set the password of the inverter.........................39

4.2.3 How to watch the inverter state through function codes .39

5 Function Parameters..................................................39

6 Fault tracking............................................................137

6.1 Maintenance intervals............................................137

6.1.2 Cooling fan.........................................................141

6.1.3 Capacitors..........................................................142

6.1.4 Power cable........................................................143

6.2 Fault solution.........................................................143

6.2.1 Alarm and fault indications..................................144

6.2.2 How to reset.......................................................144

6.2.3 Fault history........................................................144

6.2.4 Fault instruction and solution..............................144

7 Communication protocol...........................................152

7.1 Brief instruction to Modbus protocol.......................152

7.2 Application of the inverter ......................................152

7.2.1 2-wire RS485...............................................................153

7.3 RTU mode......................................................................155

7.3 RTU command code and communication data

illustration....................................................................159

7.3.1 command code:03H.......................................................................159

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7.3.2 Command code:06H ......................................................................162

7.3.3 Command code 08H for diagnosis .................................................164

7.3.4 The definition of data address........................................................166

7.3.5 Fieldbus ratio values ......................................................................171

7.3.6 Fault message response................................................................172

7.3.7 Example of writing and reading ......................................................175

AppendixATechnical data.............................................................177

A.1 Ratings....................................................................................177

A.1.1 Capacity ........................................................................................177

A.1.2 Derating.........................................................................................177

A.2 CE...........................................................................................178

A.2.1 CE marking....................................................................................178

A.2.2 Compliance with the European EMC Directive...............................178

A.3 EMC regulations......................................................................178

A.3.1 Category C2 ..................................................................................179

A.3.2 Category C3 ..................................................................................179

Appendix B Dimension drawings....................................................180

B.1 Keypad structure .....................................................................180

B.2 Inverter chart...........................................................................180

Appendix C Peripherial options and parts ......................................182

C.1 Peripherial wiring.....................................................................182

C.2 Power supply...........................................................................183

C.3 Cables ..................................................................183

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C.3.1 Power cables ..............................................................183

C.3.2 Control cables.............................................................183

C.4 Breaker and electromagnetic contactor.................185

C.5 Reactors...............................................................186

C.6 Filter .....................................................................187

C.7 Braking system.....................................................188

C.7.1 Select the braking components ...................................188

C.7.2 Placing the brake resistor............................................191

Goodrive100 inverters Safety precautions

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1 Safety Precautions

Please read this manual carefully and follow all safety precautions before moving, installing, operating and

servicing the inverter. If ignored, physical injury or death may occur, or damage may occur to the devices.

If any physical injury or death or damage to the devices occurs for ignoring to the safety precautions in the

manual, our company will not be responsible for any damages and we are not legally bound in any manner.

1.1 Safety definition

Danger:

Serious physical injury or even death may occur if not follow relevent

requirements

Warning:

Physical injury or damage to the devices may occur if not follow relevent

requirements

Note:

Physical hurt may occur if not follow relevent requirements

Qualified electricians:

People working on the device should take part in professional electrical and

safety training, receive the certification and be familiar with all steps and

requirements of installing, commissioning, operating and maintaining the

device to avoid any emergency.

1.2 Warning symbols

Warnings caution you about conditions which can result in serious injury or death and/or damage to the

equipment, and advice on how to avoid the danger. Following warning symbols are used in this manual:

Symbols

Name

Instruction

Abbreviation

Danger

Serious physical injury or even death may

occur if not follow the relative requirements

Goodrive100 inverters Safety precautions

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Symbols

Name

Instruction

Abbreviation

Warning

Physical injury or damage to the devices may

occur if not follow the relative requirements

Do not

Electrostatic

discharge

Damage to the PCBA board may occur if not

follow the relative requirements

Hot sides

Sides of the device may become hot. Do not

touch.

Note

Physical hurt may occur if not follow the

relative requirements

Note

1.3 Safety guidelines

Only qualified electricians are allowed to operate on the inverter.

Do not carry out any wiring and inspection or changing components when the power

supply is applied. Ensure all input power supply is disconnected before wiring and

checking and always wait for at least the time designated on the inverter or until the DC

bus voltage is less than 36V. Below is the table of the waiting time:

Inverter module

Minimum waiting time

400V

0.75kW-15kW

5 minutes

Do not refit the inverter unauthorizedly; otherwise fire, electric shock or other injury may

occur.

Goodrive100 inverters Safety precautions

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The base of the radiator may become hot during running. Do not touch to avoid hurt.

The electrical parts and components inside the inverter are electrostatic. Take

measurements to avoid electrostatic discharge during relevent operation.

1.3.1 Delivery and installation

Please install the inverter on fire-retardant material and keep the inverter away from

combustible materials.

Connect the braking optional parts (braking resistors, braking units or feedback units)

according to the wiring diagram.

Do not operate on the inverter if there is any damage or components loss to the

inverter.

Do not touch the inverter with wet items or body, otherwise electric shock may occur.

Note:

Select appropriate moving and installing tools to ensure a safe and normal running of the inverter

and avoid physical injury or death. For physical safety, the erector should take some mechanical

protective measurements, such as wearing exposure shoes and working uniforms.

Ensure to avoid physical shock or vibration during delivery and installation.

Do not carry the inverter by its cover. The cover may fall off.

Install away from children and other public places.

The inverter cannot meet the requirements of low voltage protection in IEC61800-5-1 if the sea

level of installation site is above 2000m.

The leakage current of the inverter may be above 3.5mA during operation. Ground with proper

techniques and ensure the grounding resistor is less than 10Ω. The conductivity of PE grounding

Goodrive100 inverters Safety precautions

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conductor is the same as that of the phase conductor (with the same cross sectional area).

R, S and T are the input terminals of the power supply, while U, V and W are the motor terminals.

Please connect the input power cables and motor cables with proper techniques; otherwise the

1.3.2 Commissioning and running

Disconnect all power supplies applied to the inverter before the terminal wiring and

wait for at least the designated time after disconnecting the power supply.

High voltage is present inside the inverter during running. Do not carry out any

operation except for the keypad setting.

The inverter may start up by itself when P01.21=1. Do not get close to the inverter

and motor.

The inverter can not be used as “Emergency-stop device”.

The inverter can not be used to break the motor suddenly. A mechanical braking

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