Invacare FDX Manuel utilisateur

Invacare® FDX

SERVICE MANUAL

These instructions contain information about:

testing work

repair work

Edition:14.07.10

Mobitec Mobilitätshilfen GmbH

Herzog Odilostrasse 101

A-5310 Mondsee

Austria

+43 - 6232 - 55 35 0

Fax: +43 - 6232 - 55 35 4

@: [email protected]

WWW: www.mobitec-austria.com

Invacare® n.v.

Autobaan 22

B-8210 Loppem (Brugge)

Belgium

+32 - (0)50 - 83 10 10

Fax: +32 - (0) 50 - 83 10 11

@: [email protected]

WWW: www.invacare.be

Mobitec Rehab AG

Benkenstraße 260

CH-4108 Witterswil

Switzerland

+41 - (0)61 - 48 77 08 0

Fax: +41 - (0)61 - 48 77 08 1

@: [email protected]

WWW: www.mobitec-rehab.ch

Invacare Aquatec

Alemannenstraße 10

88316 Isny

Deutschland

0 75 62 / 7 00 - 251

Fax 08 00 / 6 73 81 72

@: [email protected]

WWW: www.invacare-aquatec.de

Invacare® A/S

Sdr. Ringvej 37

DK-2605 Brøndby

Danmark

(Kundeservice): +45 - (0)36 - 90 00 00

Fax (Kundeservice): +45 - (0)36 - 90 00 01

@: [email protected]

WWW: www.invacare.dk

Invacare® SA

c/ Areny, s/n

Poligon Industrial de Celrà

17460 Celrà (Girona)

ESPAÑA

: +34 - (0)972 - 49 32 00

Fax: +34 - (0) 972 - 49 32 20

@: [email protected]

WWW: www.invacare.es

Invacare® Poirier SAS

Route de St Roch

F-37230 Fondettes

France

: +33 - (0)247 - 62 64 66

Fax: +33 - (0)247 - 42 12 24

@: [email protected]

WWW: www.invacare.fr

Invacare® Ltd

Pencoed Technology Park

Pencoed

Bridgend CF35 5HZ

United Kingdom

(Customer Service): +44 - (0)1656 - 776 222

Fax (Customer Service): +44 - (0)1656 - 776 220

@: [email protected]

WWW: www.invacare.co.uk

Invacare Mecc San s.r.l.

Via Dei Pini, 62

I - 36016 Thiene (VI)

ITALIA

+39 - 0445 - 38 00 59

Fax: +39 - 0445 - 38 00 34

@: [email protected]

WWW: www.invacare.it

Invacare Ireland Ltd.

Unit 5 Seatown Business Campus

Seatown Rd, Swords

County Dublin

Ireland

+353 - 18 10 70 84

Fax: +353 - 18 10 70 85

@: [email protected]

Invacare® AS

Grensesvingen 9

Postboks 6230

N-0603 Oslo

Norge

(Kundeservice): +47 - (0) 22 57 95 10

Fax (Kundeservice): +47 - (0)22 57 95 01

@: [email protected]

WWW: www.invacare.no

Invacare® B.V.

Celsiusstraat 46

NL-6716 BZ Ede

The Netherlands

: +31 - (0)318 - 69 57 57

Fax: +31 - (0) 318 - 69 57 58

@: [email protected]

WWW: www.invacare.nl

Invacare® PORTUGAL Lda

Rua Senhora de Campanhã 105

P-4369-001 Porto

PORTUGAL

: +351-225105946

Fax: +351-225105739

@: [email protected]

WWW: www.invacare.pt

Återförsäljare:

Invacare® AB

Fagerstagatan 9

S-163 91 Spånga

Sverige

Tillverkare:

Invacare Deutschland GmbH

Kleiststraße 49

D-32457 Porta Westfalica

Deutschland

(Kundtjänst): +46 - (0) 8 761 70 90

Fax (Kundtjänst): +46 - (0) 8 761 81 08

@: [email protected]

WWW: www.invacare.se

MÖLNDAL

+46 - (0) 31 – 86 36 00

Fax: +46 - (0) 31 – 86 36 06

@: [email protected]

LANDSKRONA

+46 - (0) 418 – 285 40

Fax: +46 - (0) 418 – 180 89

@: [email protected]

OSKARSHAMN

+46 - (0) 491 – 101 40

Fax: +46 - (0) 491 – 101 80

@: [email protected]

Table of contents

Chapter Page

1INTRODUCTION 8

1.1 General information 8

1.2 Notes on transport 8

1.3 Definition and representation of information and safety information in this manual 9

1.4 Hazard symbols and symbols used 10

1.5 Images in this manual 11

2SAFETY AND FITTING INSTRUCTIONS 12

2.1 Before any inspection or repair work 12

2.2 Personal safety equipment 12

2.3 General safety information and information about fitting / removal 12

3TIGHTENING TORQUES 14

4ARRANGEMENT OF SUB-ASSEMBLIES AND COMPONENTS 15

4.1 Overview 15

4.2 Electronic modules 17

4.2.1 ACS II PMB70 / ACS II PMB70L electronic module 18

4.2.2 ACS II PMA90L electronic module 18

4.2.3 Actuator module ACT 18

4.2.3.1 Actuator module ACT2 18

4.2.3.2 Actuator module ACT 4 19

4.2.4 Lighting circuit board 19

4.3 Remotes 20

5MAINTENANCE PLAN (ONCE A YEAR) 22

6OPERATIONAL FAULTS 24

6.1 Drive fault diagnosis 25

6.2 Diagnosis of charging device faults 29

7TEST PROCEDURES 30

7.1 Testing the motor 30

7.2 Testing the electro-mechanical parking brake 31

8REPAIR WORK 33

8.1 Covers 33

8.1.1 Open front cover 33

8.1.2 Opening the rear cover 34

8.1.3 Opening the lateral cover 35

8.1.4 Opening the cover of the rear wheel cantilever arm 38

8.2 Electronic modules 39

8.2.1 Replacing remotes 39

8.2.2 Replacing electronic modules 39

8.2.3 Replacing the G-Trac module 42

8.2.4 Drive program selection after component replacement 44

8.2.4.1 Profile selection with G90A remote 44

8.2.4.2 Profile selection with remote REM A or REM B 45

8.2.4.3 Profile selection with remote REM 550 46

8.3 Updating the driving program 47

8.4 Batteries, cables & battery chargers 48

8.4.1 Removing the batteries 48

8.4.2 Replacing batteries / replacing battery cables 51

8.4.3 How to handle damaged batteries correctly 53

8.4.4 Replacing the main fuse 54

8.4.5 Checking the cables 55

8.5 Lighting system 57

8.5.1 Replacing light bulbs in the front (conventional lighting system) 57

8.5.2 Replacing the LEDs in the front (LED lighting system) 57

8.5.3 Replacing the complete head lamp assembly (conventional lighting system) 58

8.5.4 Replacing the head lamps completely (LED lighting system) 60

8.5.5 Replacing the head lamp bracket (conventional lighting system) 62

8.5.6 Replacing a light bulb in the rear (conventional lighting system) 63

8.5.7 Replacing the LEDs in the rear (LED lighting system) 63

8.5.8 Replacing the complete tail lamp assembly (conventional lighting system) 64

8.5.9 Replacing the tail lamp bracket (conventional lighting system) 66

8.5.10 Replacing the tail lamps completely (LED lighting system) 67

8.6 Seat / seat frame (without lifter) 68

8.7 Replacing the tilt module / lifter module 71

8.7.1 Replacing the tilt module (without lifter) 71

8.7.2 Replacing the lifter / tilt module 74

8.7.3 Replacing the tilt actuator 78

8.7.4 Replacing the lifter actuator 80

8.7.4.1 Method 1 - uninstalling the lifter actuator with the lifter raised 80

8.7.4.2 Method 2 - uninstalling the lifter actuator with the lifter lowered 82

8.8 Centre-mounted legrest (electric & manual) 86

8.8.1 Replacing the manually operated centre-mounted legrest 86

8.8.2 Replacing the electrically operated centre-mounted legrest 88

8.8.3 Replacing an electric legrest actuator 90

8.8.4 Replacing the calf plate on the centre-mounted legrest (electric & manual) 92

8.8.5 Replacing the foot plate on the centre-mounted legrest (electric & manual) 93

8.9 Replacing the restraining belt 94

8.10 Replacing the anti-tipper wheels 95

8.11 Rear wheels 96

8.11.1 Replacing a rear wheel 96

8.11.2 Replacing a rear wheel fork 97

8.11.3 Adjusting the wheel fork 99

8.12 Drive wheels 101

8.12.1 Replacing a drive wheel 101

8.12.2 Replacing a tyre 102

8.12.3 Replacing a drive wheel hub 103

8.13 Drive unit 105

8.13.1 Replacing the motor / gearbox unit 105

8.13.2 Replacing or rotating the motor / gearbox unit sealing ring 107

8.13.3 Replacing the motor / gearbox coupling 108

8.13.4 Replacing the carbon brushes 110

8.13.5 Running the motor in 112

8.14 Replacing the motor / gearbox fixation and rear wheel cantilever arm 113

8.15 Replacing the spring in the rear 115

8.16 Fixation rings 117

8.16.1 Replacing a front fixation ring 117

8.16.2 Replacing a rear fixation ring 118

8.17 Replacing the battery boxes 119

1 Introduction

1.1 General information

●Service and maintenance work must be carried out taking this service manual into account.

●It is imperative that you observe safety information.

●Information about operation or about general maintenance and care work on the mobility aid

should be taken from the operating manual.

●You can find information about ordering spare parts in the spare parts catalogue.

●Only use original Invacare® spare parts. The guarantee will become invalid if other spare

parts are used!

●We reserve the right to make any alterations on the grounds of technical improvements.

●The mobility aid may only be maintained and overhauled by qualified personnel.

●The minimum requirement for service technicians is suitable training, such as in the cycle or

orthopaedic mechanics fields, or sufficiently long-term job experience.

- Experience in the use of electrical measuring equipment (multimeters) is also a requirement.

- Special Invacare® training is recommended.

●Alterations to the mobility aid which occur as a result of incorrectly or improperly executed

maintenance or overhaul work lead to the exclusion of all liability on the side of INVACARE.

●If you have any problems or questions please contact Invacare® Service.

1.2 Notes on transport

●If the mobility aid has to be shipped back to the manufacturer for major repairs, you should

always use the original packaging for transport.

●Please attach a precise description of the fault.

1.3 Definition and representation of information and safety information

in this manual

Different types of information and signal words are used throughout this manual.

HAZARD!

The signal word "HAZARD!" refers to immediate hazards.

●The following lines in italics refer to actions which serve to avoid such hazards.

WARNING!

The signal word "WARNING!" refers to possibly-occurring hazards which can lead to

death or serious injuries if they are not avoided.

●The following lines in italics refer to actions which serve to avoid such hazards.

ATTENTION!

The signal word " ATTENTION!" refers to possibly-occurring hazards which can lead to

minor injuries and/or material damage if they are not avoided.

●The following lines in italics refer to actions which serve to avoid such hazards.

CAUTION!

The signal word "CAUTION!" refers to hazards which could lead to material damage if

they are not avoided.

●The following lines in italics refer to actions which serve to avoid such hazards.

Note

The signal word "Note" is used to denote general information which simplifies the handling of

your product and refers to special functions.

1.4 Hazard symbols and symbols used

Different types of hazard symbols and symbols are used throughout this manual.

General hazards

This symbol warns you of general hazards!

●Always follow the instructions to avoid injury to the user or damage to the product!

BURN HAZARD!

This symbol warns you of the danger of chemical burns, for example due to the discharge

of battery acids!

●Always follow the instructions to avoid injury to the user or damage to the product!

DANGER OF CRUSHING!

This symbol warns you of crushing hazards due to inattentive working with heavy

components.

●Always follow the instructions to avoid injury to the user or damage to the product!

EXPLOSION HAZARD!

This symbol warns you of an explosion hazard, which can be caused by excessive tyre

pressure in a pneumatic tyre.

●Always follow the instructions to avoid injury to the user or damage to the product!

Wear safety shoes

The symbol refers to the requirement for wearing safety shoes.

●Wear standardised safety shoes during all work.

Wear eye protection

This symbol refers to the requirement for wearing eye protection, for example when

working with batteries.

●Wear eye protection when this symbol is shown.

Wear safety gloves

This symbol refers to the requirement for wearing safety gloves, for example when

working with batteries.

●Wear safety gloves when this symbol is shown.

Note

This symbol identifies general information which is intended to simplify working with your product

and which refers to special functions.

Requirements:

●This symbol identifies a list of various tools, components and items which you will need in

order to carry out certain work. Please do not attempt to carry out the work if you do not

have the listed tools available.

Always dispose used or damaged batteries correctly

The symbol refers to information for the correct disposal of used or damaged batteries.

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