Intralox ISC CAM Mode d’emploi

COMMISSIONING GUIDELINE

ISC CAM

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the original document. Do not modify the equipment, components, or equipment assemblies. Do not remove or modify any

factory-installed safety features without the written consent of Intralox. Intralox is not responsible for failures due to

incorrect usage of the equipment.

Intralox, L.L.C. does not warrant that the design and/or operational function of any machine that incorporates and/or

intends to incorporate Intralox, L.L.C. products, conforms to any local, state, or national regulations and standards relating

to public safety, worker safety, safety guards, sanitation safety, fire safety, or any other safety regulations. ALL

PURCHASERS AND USERS SHOULD CONSULT THEIR APPROPRIATE LOCAL, STATE, AND NATIONAL SAFETY

REGULATIONS AND STANDARDS.

Certain Intralox products are made of plastic and can burn. If exposed to an open flame or to temperatures above Intralox

specifications, these products may decompose and emit toxic fumes. Do not expose Intralox conveyor belting to extreme

temperatures or open flame. Flame retardant belt products are available in some series.

Prior to installing, aligning, cleaning, lubricating, or performing maintenance on any conveyor belt, sprocket or system,

consult the federal, state, and local regulations in your area regarding the control of hazardous/stored energy

(lockout/tagout).

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the written consent of Intralox and may only use the content in connection with Intralox products.

ISC CAM Commissioning Guideline Rev2 November 2022 2

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................................................................................2

INTRODUCTION ...........................................................................................................................................3

INTENT OF THE ISC CAM COMMISSIONING GUIDE ..............................................................................3

SUPPORT DOCUMENTS ..........................................................................................................................3

RESOURCES.............................................................................................................................................3

BASIC SETUP ..............................................................................................................................................4

OPERATIONAL MODES ............................................................................................................................4

ISC CAM IN EXTERNAL MODE.................................................................................................................4

ISC CAM IN INTERNAL MODE..................................................................................................................5

PRIORITIZATION.......................................................................................................................................5

POWER ON ..................................................................................................................................................6

NETWORK SETUP .......................................................................................................................................7

CONNECT TO VIRTUAL HMI .......................................................................................................................9

VERIFY AND OPTIMIZE .............................................................................................................................11

VERIFY ....................................................................................................................................................11

ISC CAM CONFIGURATION.................................................................................................................... 11

PARENT DEVICE COMMUNICATION ..................................................................................................... 11

TEST RUN ............................................................................................................................................... 11

OPTIMIZE ................................................................................................................................................11

BACKUP .....................................................................................................................................................12

CONTACT...................................................................................................................................................13

ISC CAM Commissioning Guideline Rev2 November 2022 3

INTRODUCTION

INTENT OF THE ISC CAM COMMISSIONING GUIDE

The purpose of this document is to support equipment integrators when commissioning the Intralox® Smart Carryway

(ISC) Carryway Automation Module (CAM) during on-site installation and integration. This guide assumes the user is

familiar with Activated Roller Belt™ (ARB™) equipment and / or Active Integrated Motion™ (AIM™) equipment, Program

Logic Controls (PLC), and Input/Output (I/O) devices.

SUPPORT DOCUMENTS

Before beginning the ISC CAM integration, gather the following support documents within the ISC CAM User Manual.

Application Functional Layout: The layout provides application information like product trajectories, belt speeds, and

minimum product gaps.

Mechanical Drawing: The drawings provide the dimensions of the Intralox equipment and identify component positions.

Additional support documents are also required. See our ISC Setup page on the Intralox website for the following

support documents:

ISC CAM Electrical Schematics

ISC CAM Communication Interlocks

ISC CAM HMI Instructions

RESOURCES

ISC CAM web page: ISC Setup

Intralox equipment technical documentation

ISC CAM Commissioning Guideline Rev2 November 2022 4

BASIC SETUP

Before powering on the ISC CAM, the required interfaces must be set up. How these interfaces appear depends largely

on the intended ISC CAM operational mode.

OPERATIONAL MODES

The ISC CAM has two operational modes:

1. External mode: ISC CAM receives operational commands from a parent device.

2. Internal mode: ISC CAM performs all actions independently.

The mode of operation is determined by changing the Run Mode configuration on the EQUIPMENT page of the Virtual

HMI (vHMI). Depending on the required operation mode, the steps may differ slightly.

Run mode selection

ISC CAM IN EXTERNAL MODE

Refer to the electrical schematics for connection details.

Refer to the interlock file for communication, signal exchange, and timing details. Configuration changes may be made

through the vHMI or the parent device connection.

In this mode, the ISC CAM receives all divert commands from a parent device, typically a line PLC, or an inspector. In this

mode, this ISC CAM must be connected to the parent device, either by an ethernet connection, and/or via a 24V discrete

I/O.

To be able to act upon the instructions of the parent device, the ISC CAM is equipped with two options for receiving

commands and providing status updates:

1. Ethernet, allows for sending and receiving complex instructions. Ethernet is usually the preferred option. This mode

allows the parent device to update the settings of the ISC CAM and to receive detailed status and error information.

2. 24 V discrete I/O, allows for sending and receiving messages at high speed. This option is aimed at situations where

communication via ethernet is not fast enough, as is typically seen with inspectors. This option is also aimed at

situations where no ethernet is available. For this mode, two I/Os are dedicated: an input to receive divert commands,

and an output providing a run/error signal. This option is only applicable for the first destination/reject.

NOTE: The ISC CAM puts the lowest priority on vHMI inputs (see Prioritization section). Once communication with the

parent device is set up, some parts of the vHMI may not work for adjustments.

ISC CAM Commissioning Guideline Rev2 November 2022 5

BASIC SETUP

In the situation where both the ethernet and 24 V discrete I/O are used simultaneously, the 24 V discrete I/O takes priority

over the ethernet instructions, using the following logic:

Ethernet 24 V discrete I/O Product divert destination

Destination 0 LOW (0 V) Destination 0 (end off)

Destination 0 HIGH (24 V) Destination 1

Destination 1 LOW (0 V) Destination 1

Destination 1 HIGH (24 V) Destination 1

Destination 2/3/4/5/6* LOW (0 V) Destination 2/3/4/5/6*

Destination 2/3/4/5/6* HIGH (24 V) Destination 1

* Depending on the equipment configuration

ISC CAM IN INTERNAL MODE

Refer to the vHMI documentation on how to use the vHMI to configure the ISC CAM.

Refer to the electrical schematics for connection details.

Refer to the interlock file for communication, signal exchange and timing details, if connected to the parent device.

In internal mode, the ISC CAM performs all actions independently, without the need of interaction with a parent device.

But, to make it possible for the parent device to receive updates, or for it to be updated remotely, we recommend

maintaining an ethernet connection to the parent device.

Once the ISC CAM is configured to function in internal mode, the ISC CAM will fully and autonomously decide how to

divert each product based on preset parameters. This mode can be used to either make the Intralox equipment fully

independent, or to offload work from a parent device.

NOTE: In the absence of external commands, the ISC CAM performs a default action. An external input can update the

internal mode settings, but will not override the default action.

If no parent device is connected, the ISC CAM configuration must be done using the vHMI. If a parent device is connected

via ethernet, the configuration can be done either using the vHMI or via the parent device via the ethernet.

PRIORITIZATION

The ISC CAM prioritizes inputs in the following order:

1. Hardwire signal

2. Parent device

3. vHMI

When connecting a parent device to the ISC CAM, the parent device settings take priority over the vHMI settings even if

the parent settings have no parameters specified. Therefore, make sure the connected parent device has the required set

of parameters. Otherwise, the ISC CAM will not function, regardless of whether the vHMI is in Internal mode or External

mode.

ISC CAM Commissioning Guideline Rev2 November 2022 6

POWER ON

Refer to the electrical schematics for connection details.

Refer to the troubleshooting guide for troubleshooting details.

Once the desired operational mode has been decided and the required electrical connections have been made (see

previous section), the ISC CAM can be powered on.

A BUS, ERR, and PWR LED indicators

B ETH1 and ETH2 indicators

Verify power status

The boot process takes about 20 seconds to complete. During this time, the various LEDs on the ISC CAM may flash and

change color a few times. This behavior is normal.

When the boot process is complete, the PWR and ERR LED should be lit green. The BUS LED should flash three (3)

times.

When the ISC CAM is connected to the ethernet, the ETH1 and or ETH2 LED should flash green (100-Mbit connection) or

yellow (10-Mbit connection).

Depending on the equipment configuration, other LEDs may also be lit green.

If any of the following LED conditions is present, an error must be resolved. Refer to the ISC CAM Troubleshooting

Manual.

LED Conditions

PWR LED is lit red

PWR LED is off

BUS LED is lit red (not flashing)

BUS LED slow flashing red or green (1 Hz)

ERR LED is lit red

Port LED IOL 0, 2, 4 or 6 is red or red flashing

Port LED DXP 1, 3, 5 or 7 is red

ISC CAM Commissioning Guideline Rev2 November 2022 7

NETWORK SETUP

NOTE: This step is only required if the ISC CAM is connected to a parent device using ethernet.

NOTE: Before continuing, make sure the ISC CAM is correctly, electrically configured and powered as described in the

previous section.

The ISC CAM operates as an integrated device when configured to External mode. The ISC CAM receives external

device communication from the parent device or from another external device on the factory network. In the absence of

external commands, the ISC CAM performs a default action.

See the ISC CAM Electrical Schematics for ethernet connection points (P1, P2) and the ISC CAM Communication

Interlocks file for data exchange and timing diagram.

Verify ISC CAM ethernet communication per the status LED indicators. The ETH1 and/or ETH2 LEDs should flash green

or yellow during active data exchange.

Intralox standard PLC block / address mapping is available on the Intralox ISC webpage, for easier integration of the ISC

CAM into the network.

A Ethernet: ETH1 and ETH2 LED indicators

Network connections

To allow ethernet communication with the parent device, the IP address and / or Profinet name of the ISC CAM must be

set. This process can be done when downloading the configuration from the parent device, or with the Intralox ISC

Service tool, which is available for download from the Intralox ISC webpage.

ISC CAM Commissioning Guideline Rev2 November 2022 8

NETWORK SETUP

Intralox ISC service tool

Connect a laptop with the Intralox ISC Service tool installed to the same ethernet network as the ISC CAM. In the Intralox

ISC Service tool, use the Search function to find the ISC CAM on the network. In the list of found devices, highlight the

ISC CAM that requires configuration. If multiple devices are found on the network, and you are unsure the correct ISC

CAM is highlighted, use the wink function to activate a bright white strobe light on the ISC CAM. This action makes it easy

to validate the correct selection. Once the correct ISC CAM is selected in the Intralox ISC Service tool, press Change.

Doing this opens a dialog box allowing you to set both the IP address and the Profinet name.

Depending on the capabilities of the parent device, it may also be possible to configure these settings using the

configuration software of the parent device. Please refer to the manufacturer documentation on how to use this function.

ISC CAM Commissioning Guideline Rev2 November 2022 9

CONNECT TO VIRTUAL HMI

Refer to the electrical schematics for connection details.

Refer to the ISC CAM Quick Startup Guide, on the ISC CAM web page: ISC Setup for vHMI connection details.

NOTE: Before continuing, make sure the ISC CAM is correctly electrically configured and powered as described in the

previous sections.

NOTE: If the ISC CAM is connected via ethernet to a parent device, make sure the ISC CAM network setup is complete

before continuing.

Validate that the ISC CAM configuration file is loaded, as shown in the example, on the vHMI. Validation is done by

comparing the serial number documented on the bottom-right corner of the vHMI screen to the serial number on the ISC

CAM identification plate.

NOTE: If the ISC CAM configuration file is not loaded, contact Intralox Customer Service before proceeding.

Verify configuration file is loaded

When the ISC CAM is electrically connected, powered on, and booted successfully, establish your connection to the

vHMI. Connect the ISC CAM to the computer (using either the ETH1 or ETH2 port).

Connect a computer to the same ethernet network as the ISC CAM. Make sure the network configuration of the computer

matches the network configuration of the ISC CAM. If the network configurations do not match, they will not communicate.

If necessary, consult your system administrator on how to configure your computer network.

NOTE: If the ISC CAM is connected to a parent device, make sure you set up the IP address of your computer with a free

address, to prevent duplication in the network.

To adjust the computer IP address (as required), access ethernet properties through the control panel and select the

“internet protocol v4” configuration. When opening the properties, configure the IP address and subnet mask, as shown in

the Figure. After entering the values, click OK to confirm.

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