Intertec Data Systems CP VARITHERM DEPA Manuel utilisateur

Operating Instructions

CP VARITHERM DEPA

HOM180508427Ien-4 • 18/12/2020

www.intertec.info

Page 2 / 8 HOM180508427Ien-4

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Table of contents

1 General ....................................................................................................................................................................3

2 Use ...........................................................................................................................................................................3

3 Explanation of symbols for warnings and signal words .................................................................................... 3

4 Safety information ..................................................................................................................................................3

5 Installation accessories ......................................................................................................................................... 4

6 Technical Data ........................................................................................................................................................4

7 Installation...............................................................................................................................................................4

8 Connection..............................................................................................................................................................5

9 Commissioning.......................................................................................................................................................6

10 Maintenance............................................................................................................................................................6

11 Troubleshooting .....................................................................................................................................................7

12 Deinstallation .........................................................................................................................................................7

13 Disposal...................................................................................................................................................................7

14 Declaration of Conformity ..................................................................................................................................... 7

15 Further information and service ........................................................................................................................... 8

www.intertec.info

Operating Instructions CP VARITHERM DEPA

HOM180508427Ien-4 Page 3 / 8

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

1 General

These operating instructions describe the safe and

proper way to work with the device. The safety

information and instructions given as well as the local

accident prevention regulations and general safety

regulations valid in the area of application must be

complied with. These instructions are a constituent part

of the instrument and need to be kept in the immediate

vicinity of the device accessible to personnel at all times.

Before starting any work, the operating instructions

should be read in full.

2 Use

The CP..THERM heaters are manufactured according to

Directive from Ministry of Employment and Labor No.

2016-54 and are licensed for direct heating through

flange-mounting (conduction) or for room heating

(convection) in Ex-zone 1 and Zone 2 for instrument

categories G/ D in temperature classes T3 to T6. You

will find the temperature class for your device on the

label. See Technical Data section.

The areas of application are:

• Frost protection

• Condensation protection

• Maintaining temperature

The standard design has a room thermostat integrated in

the connecting cable for frost protection applications or a

safety thermostat for maintaining temperature. If a TAE

is used, the respective operating instructions must be

complied with.

Product approval 18-KA4BO-0090X and 18-

KA4BO-0089X with appendices and supplements, as

well as IEC Scheme Certificate IECEx PTB 07.0052X.

See http://www.intertec.info

3 Explanation of symbols for warnings

and signal words

The safety information warns the user about risks and

provide information on how risks can be avoided.

Safety information can be found at the start of the

chapter before the instructions which may lead to a

hazardous situation. Additional safety information can be

found at the beginning of this manual.

Safety instructions which must be adhered to are

highlighted as follows:

DANGER

This sign is warning about an extremely hazardous

situation which, if not heeded, will lead to death or

serious irreversible injury.

WARNING

This sign is warning about a hazardous situation which,

if not heeded, may lead to death or serious irreversible

injury.

CAUTION

NOTICE

This sign is warning about a hazardous situation which,

if not heeded, may lead to slight, reversible injury.

NOTICE

NOTE

It is essential to pay attention to this safety advice as you

may otherwise incur material damage.

INFO

Important notes and useful additional information.

4 Safety information

CAUTION

Risk of injury at the rib ends

The sharp edges on the heating ribs may cause injury if

handled incorrectly.

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Operating Instructions CP VARITHERM DEPA

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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

CAUTION

Risk of burns from a hot surface

Attainable highest temperatures:

- Max. 160°C with T3 heating systems

- Max. 100°C with T4 heating systems

- Max. 70°C with T5 heating systems

- Max. 50°C with T6 heating systems

Do not touch device during operation! Before working on

the device, allow it to cool down first.

5 Installation accessories

The following are included in the scope of delivery:

Piece Description

1 Heating unit

2 Angle bracket made of flat steel

1 Packet of screws containing the following:

4 M 6x12 hexagon bolts

2 T-head bolt type 28/15, M 6x15

2 M6 flat hex nuts

2 Washer shape A 6.4

4 Lock washers shape J 6.4

1 M 6x25 threaded rod shape A

If one of the components listed here is not included in

the scope of delivery, then please contact the

manufacturer.

6 Technical Data

Protection class IP66/IP68 1bar/30min

Rated voltage max. 250 V AC

Permitted operating voltage max. 275 V AC

Rated current (in

compliance with VDE 0298)

max 10 A

Ambient temperature - 60 to + 60°C

Max. permitted operating

temperature

- 60 to + 180°C

Switching capacity of fault

alarm (AM)

10 A / 275 V AC

Connecting cable Silicone hose cable,

notch- and oil resistant, 3

x 1,5 mm² Ø8,8 mm

Connecting cable AM Silicone hose cable,

notch- and oil resistant, 3

x 1,0 mm² Ø8,5 mm

Material Seawater-proof

aluminium, black

anodized

Mean Time Before Failure 50.000 h

Storage temperature - 60 to + 80°C

Special voltages with corresponding power adjustment

and component selection are possible.

Profile type "P" Length x

Width x Height

220 x 213 x 120 mm

Profile type "P" Length x

Width x Height

220 x 213 x 100 mm

Profile type "P" Length x

Width x Height

220 x 213 x 80 mm

Profile type "P" Length x

Width x Height

220 x 213 x 60 mm

Profile type "P" Length x

Width x Height

220 x 213 x 40 mm

Profile type "P" Height x

Width x Depth

213 x 220 x 100 mm

Profile type "P" Height x

Width x Depth

213 x 220 x 80 mm

Profile type "P" Height x

Width x Depth

213 x 220 x 60 mm

Profile type "P" Height x

Width x Depth

213 x 220 x 40 mm

INFO

You will find the precise technical data for your

instrument on the label.

7 Installation

NOTICE

Carefully remove

When removing from the packaging and during

transport, the connection line must not be stressed or

bent.

For free convection, the heater needs to be installed with

ribs standing vertically. The minimum distances to the

floor and to devices above it must be complied with. The

label needs to remain legible.

If an additional TAE thermostat is switched in series,

then it can be attached to the surface of the heater

(thermal coupling). The minimum distance also needs to

be adhered to here. Refer to the following drawing.

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Operating Instructions CP VARITHERM DEPA

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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

To ensure operational safety, the heater must operate

under temperature conditions which will NOT exceed the

trigger temperature of the limiter.

The operating temperatures must be adhered to.

The connection cable must be permanently installed up

to the inlet into the on-site junction box, taking the

permissible bending radius = 5 x outer diameter into

consideration.

Illustration1: Installation example horizontal VARITHERM with

TAE or TS and clearance

Illustration2: Installation example vertical VARITHERM with

TAE or TS with clearance

Additional installation material, such as rails or panels

and also junction boxes, are not included in the standard

scope of delivery (see Installation accessories [}Page4])

and must be ordered additionally.

8 Connection

INFO

The device may only be connected up and secured by a

trained person, taking into account the "rated voltage"

and "rated current" specified on the nameplate.

Where operating voltage = measured voltage (rated

voltage), then the heater is at its rated output. Mains

voltage fluctuations up to 10 % are then permissible.

Each heater with integrated TS thermostat must be

preceded by a 10 A fuse or a motor protection switch

with short-circuit and thermal quick release (set to 10 A)

as short-circuit protection. When using a heater without

integrated thermostat, the fuse protection can be

selected according to the cross-section of the supply

cable.

Additional equipotential bonding is required. The

terminal block designated for this purpose has the

ground sign.

ATTENTION:

Never remove the

adapter/ cable gland!

Illustration3: Example heater with KLE connection

CAUTION

NOTICE: Do not remove adapter/ cable

connection to connect up the heater!

This would cause irreversible damage to the heater and

this would mean that the explosion protection can no

longer be warranted.

The illustration may deviate from the heater.

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Operating Instructions CP VARITHERM DEPA

Page 6 / 8 HOM180508427Ien-4

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Junction box

TAE TS

Heater

Option AM

bn=brown bl=blue ye/gn=yellow/green bk=black gy=grey

ye/gn

Illustration4: CP ..THERM with TAE

Terminal box

Heating

Option: FA

br=brown bl=blue ye/gn=yellow/green bk=black gr=grey

ye/gn

Illustration5: CP ..THERM with TS

9 Commissioning

If the heater is installed in accordance with the notes in

the Installation [}Page 4] section and Connection [}

Page 5] sections, then the radiator may be

commissioned.

CAUTION

Sufficient heat dissipation must be ensured.

Unauthorized covers must be removed as otherwise

there is the risk of the heater overheating.

The heating circuit is permanently disconnected by a

temperature melt fuse which can't be reset if these

installation instructions are not adhered to.

10 Maintenance

The design of the device does not require any

maintenance.

Functional and safety test intervals can be freely

selected by the operator in accordance with the

applicable regulations.

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Operating Instructions CP VARITHERM DEPA

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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Repairs may only be carried out by the manufacturer in

the factory.

All components have to be kept clean and free of dust

and harmful substances that could lead to excessive

temperature rise.

In the dust Ex area, the applicable requirements of KS C

IEC 60079-17 must be complied with.

11 Troubleshooting

If the heater fails, check the installation. Carry out a

continuity test on the heating circuit. Pay attention to the

connection diagram and switching point of the

thermostat!

In the case of overheating, the thermal indicator (see

figure) indicates a discoloration. If more than four fields

are blackened, the heater must be uninstalled and

returned to the manufacturer for inspection.

Illustration6: Temperature indicator

12 Deinstallation

Disassembly may only be carried out by a trained

person.

DANGER

Risk of fatal injury from electric current!

If contact is made with live components, there is the risk

of fatal injury.

For this reason, switch off the voltage supply, secure

against being switched on again and check that no more

voltage is present.

Disconnect connection line from the clamps and from the

connection socket, disconnect device from bracket and

remove it.

13 Disposal

Disassemble the components of the product, taking the

applicable local labour protection and environmental

regulations into consideration and make sure that the

components are recycled:

• Scrap metal

• Send plastic elements to recycling

• Sort other components according to their material

properties and dispose of them.

NOTICE

Environmental damage may be caused if

disposed of incorrectly!

Electrical scrap and electronics components are subject

to hazardous waste treatment and must only be

disposed of by certified specialists!

The local community authorities or specialist waste

disposal companies can provide information on

environmentally friendly disposal.

14 Declaration of Conformity

The manufacturer, INTERTEC-Hess GmbH,

Raffineriestrasse 8, 93333 Neustadt/Donau, Germany,

hereby declares in sole responsibility that the product

Product / Type designation:

CP VARITHERM

complies with the provisions of the following directives

Ministry of Employment and Labor No. 2016-54 complies

with the following standards, harmonized standards,

where appropriate and/or standardized documents:

Ministry of Employment and Labor, appendix 6 of

notification 2016-54

Ministry of Employment and Labor, appendix 7 of

notification 2016-54

Ministry of Employment and Labor, appendix 15 of

notification 2016-54

KS C IEC 61000-6-4:2014

KS C IEC 60529

Marking:

18-KA4BO-0090X

18-KA4BO-0089X

Ex d IIC T6...T3

Ex tb IIIC T85°C, T100°C, T135°C, T200°C

Neustadt, May 14th, 2018

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Operating Instructions CP VARITHERM DEPA

Page 8 / 8 HOM180508427Ien-4

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Dipl.-Ing. Martin Hess, Managing Director

15 Further information and service

If the information contained in this instruction manual

should not be sufficient in any way, then INTERTEC

would be glad to be at your disposal to provide further

information and service.

Please contact your INTERTEC contact person or

directly contact

INTERTEC-Hess GmbH

Raffineriestr. 8

93333 Neustadt/Donau

Germany

Phone: +49 9445 9532-0

e-mail: [email protected]

Website: www.intertec.info

Warranty

The legally defined warranties and warranty periods of

24 months are applicable to our scope of supply and

services.

You will find more detailed information in the

manufacturer warranty from INTERTEC for heating

systems and accessories.

These instructions do not claim to take all

designs, options or changes into

consideration, even in association with

installation, operation or maintenance.

INTERTEC does not accept responsibility

for providing information about changes

made retrospectively.

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