INTERSPIRO Spirotest 100 Manuel utilisateur

ENGLISH

Spirotest 100 Model 2016

User manual

32749D01

This publication contains or refers to proprietary information which is protected by copyright. All rights are

reserved. Interspiro® and Divator® are registered trademarks belonging to Interspiro. This publication may not be

copied, photocopied, reproduced, translated, or converted to any electronic or machinereadable form in whole or

in part, without prior written approval from Interspiro.

Spirotest 100 Model 2016

Table of Contents

Important information to user................................................................................................. 5

1. Product description............................................................................................................ 6

1.1 Overview...................................................................................................................... 6

1.2 Main components......................................................................................................... 7

2. Preparation........................................................................................................................ 9

2.1 Low pressure leakage test........................................................................................... 9

2.2 High pressure leakage test .......................................................................................... 9

3. Test of regulator...............................................................................................................10

3.1 Pressure gauge accuracy ...........................................................................................10

3.2 Activating pressure of warning whistle ........................................................................10

3.3 Dynamic and static medium pressure test...................................................................11

3.4 Safety valve................................................................................................................11

3.5 High pressure leakage test .........................................................................................12

4. Test of Spiromatic mask and breathing valve ...................................................................13

4.1 Safety valve opening pressure for Spiromatic breathing valve ....................................13

4.2 Leak test of Spiromatic mask with breathing valve......................................................14

4.3 Leak test of Spiromatic mask without breathing valve.................................................14

4.4 Leak test of Spiromatic breathing valve.......................................................................15

4.5 Opening pressure of exhalation valve in Spiromatic breathing valve...........................15

4.6 Static pressure of Spiromatic breathing valve .............................................................15

4.7 Automatic activation of positive pressure for Spiromatic breathing valve.....................16

4.8 Air supply capacity for Spiromatic breathing valve ......................................................16

5. Test of S mask and breathing valve..................................................................................17

5.1 Leak test of S mask with breathing valve ....................................................................17

5.2 Leak test of S mask without breathing valve ...............................................................17

5.3 Leak test of S breathing valve.....................................................................................18

5.4 Opening pressure of exhalation valve in S mask.........................................................18

5.5 HATCH - Static pressure of S breathing valve ............................................................19

5.6 HATCH - Air supply capacity for S breathing valve .....................................................19

5.7 FIRST BREATH - Static pressure of S breathing valve...............................................20

5.8 FIRST BREATH - Automatic trigger of positive pressure for S breathing valve ...........20

5.9 FIRST BREATH - Air supply capacity for S breathing valve........................................21

6. Leak test of complete apparatus with mask......................................................................22

7. Technical Data .................................................................................................................23

Spirotest 100 Model 2016

Important information to user

WARNING! Do not open the SPIROTEST 100 case while it is powered up. Contact with the

powered internal circuitry may lead to death or serious injury. Contact with the moving

mechanical parts inside the case can cause considerable injuries.

NOTE: The information in this document only applies to the SPIROTEST 100. The document

may not be used with older equipment, as differences may exist. In case of doubt, contact

Interspiro.

Please observe the pertinent regulations and directions as well as the following instructions

for use:

•The proper operation of Spirotest 100 Model 2016 requires the exact knowledge and

the strict observance of these operating instructions.

•Calibration, maintenance work and repairs on Spirotest 100 Model 2016 will be

handle by Interspiro. The use of parts of foreign manufacture nullifies the warranty

and liability of Interspiro.

•Prerequisite for the proper operation is the compliance of Spirotest 100 Model 2016,

respectively, of its components, with these operating instructions as well as with the

purposes of use mentioned therein or as confirmed by letter.

•In any case, Interspiro recommends having revisions and maintenance work carried

out only by the Interspiro customer service or by an authorized Interspiro service

center.

•Interspiro undertakes no liability for the apparatus or its components if any action is

carried out on sealed parts without written permission from Interspiro.

•Interspiro’s terms of liability as well as of sale and delivery apply; the terms of liability

are not extended by these notes.

The Spirotest 100 Model 2016 conforms to both the 2004/108/ECC Directive regarding

electromagnetic compatibility and the 2006/95/ECC Low Voltage Directive.

NOTE: The Selector (See section “1.2 Main components”, position 7) is to be kept in the

“Apparatus” position for all tests described in this document.

NOTE: The Relief valve (See section “1.2 Main components”, position 5) should always be

kept in closed position, except when specifically instructed to open it in the test procedures in

this document. Make sure not to overtighten the Relief valve when closing it.

Spirotest 100 Model 2016

1. Product description

1.1 Overview

The Spirotest 100 Model 2016 is an easy-to-operate, portable test equipment for the testing

of breathing apparatus (SCBA), diving apparatus (SCUBA), and chemical protective suits of

various types and manufacture. For the operation of the Spirotest 100 Model 2016 further

test accessories are required, depending on the equipment to be tested.

It is absolutely crucial to read the following instructions carefully and to observe the

respective directions before installing and operating the Spirotest 100 Model 2016.

If you should have any questions concerning installation, operation, and maintenance of the

Spirotest 100 Model 2016, please feel free to contact your local Interspiro dealer.

Spirotest 100 Model 2016

1.2 Main components

Control panel

1. High pressure gauge

10. Vacuum pump button

2. Low pressure gauge

11. Test head inflation button

3. Test connection

12. Test head deflation button

4. Test head

13. Positive pressure button

5. Relief valve

14. Negative pressure button

6. High pressure connection

15. Exhalation button

7. Selector ("Apparatus" / "Chemical Suit")

16. Inhalation button

8. Low pressure connection

17. Relief button

9. Medium pressure gauge

18. Medium pressure connection

Spirotest 100 Model 2016

Test adapters and accessories

# Description Part No.

A. Sealing cap RD 40 161 027

B. HP Adapter 300 bar 336 290 613

C. HP Adaptor 200 bar 336 290 612

D. Protective Plug Assy 331 190 327

E. Adapter hose ST-C95 336 290 495

F. Hose with QC female, Euro coupling 88 197-01

G. Adapter hose ST-P49 336 290 649

H. Mask test adapter MPEP 336 290 704

I. Test adapter BV P/Divator 336 290 706

J. Rubber plug 97 381-01

K. Test adapter MPE-P2 336 290 659

L. Adapter for breathing resistance, S-mask 98 597-01*

M. Adapter breathing valve #1 98 595-01*

N. Adapter breathing valve #2 33 931-02*

O. Adapter hose ST-P47 336 290 647

P. Blind cap 336 200 217

* S-mask adapter kit (order no. 98590-01), only included in Spirotest 100 with order no.

33794-02.

Tip: Make sure the O-rings on the adapters are well maintained and lubricated.

Tip: Mark the different adapters/accessories with “A”, “B”, “C” etc., for easier identification.

Spirotest 100 Model 2016

2. Preparation

Before using the Spirotest 100 Model 2016 for testing it must be prepared and function

tested, with a Low pressure leakage test and a High pressure leakage test.

2.1 Low pressure leakage test

1. Connect the power cord with plug to a power supply.

2. Connect Sealing cap RD 40 (A) on to the Test connection (3).

3. Create a positive pressure of 10 mbar on the Low pressure gauge (2) by pressing the

Vacuum pump button (10) and the Positive pressure button (13) at the same time.

4. Check that the pressure remains constant for 1 minute, on the Low pressure gauge

(2).

5. Create a negative pressure of -10 mbar on the Low pressure gauge (2) by pressing

the Vacuum pump button (10) and the Negative pressure button (14) at the same

time.

6. Check that the pressure remains constant for 1 minute, on the Low pressure gauge

(2).

7. Disconnect Sealing cap RD 40 (A) from the Test connection (3).

8. Adjust the Low pressure gauge (2) to zero if necessary.

9. Low pressure test complete.

2.2 High pressure leakage test

1. Connect HP Adapter 300 bar (B) or HP Adapter 200 bar (C) to the SCBA set cylinder

valve (or other air source).

2. Connect Protective Plug Assy (D) to the HP Adapter.

3. Connect the hose from the HP Adapter to the High pressure connection (6).

4. Check that the Relief valve (5) is closed.

5. Check that Selector (7) is in the “Apparatus” position.

6. Slowly open the cylinder valve.

7. After 30 seconds close the cylinder valve.

8. Check that the pressure remains constant for 1 minute, on the High pressure gauge

(1).

9. Open the Relief valve (5) to release remaining pressure.

10. High pressure leakage test complete.

11. Disconnect the HP Adapter hose from the from High pressure connection (6).

12. Disconnect the Protective Plug Assy (D) from the HP adapter.

13. Disconnect the HP Adapter from the SCBA set cylinder valve (or other air source).

14. Close the Relief valve (5).

Spirotest 100 Model 2016

3. Test of regulator

3.1 Pressure gauge accuracy

1. Connect HP Adapter 300 bar (B) or HP Adapter 200 bar (C) between SCBA set

cylinder valve and manifold.

2. Connect the hose from the HP adapter to the High pressure connection (6).

3. Connect the medium pressure hose from the SCBA set to the breathing valve. Make

sure the breathing valve is in OFF position.

4. Slowly open the cylinder valve.

5. When the pressure stabilizes close the cylinder valve.

6. Monitor the High pressure gauge (1) and compare that value to the value shown on

the pressure gauge of the SCBA set.

7. For each of the test values listed in the test protocol, do the following:

a. Slowly open the Relief valve (5) until the test value is reached on the High

pressure gauge (1).

b. Compare the value on the High pressure gauge (1) to the value shown on the

pressure gauge of the SCBA set.

c. Record the result in the test protocol.

NOTE: If a pressure gauge fails this test – it must be replaced.

3.2 Activating pressure of warning whistle

1. Slowly open the Relief valve (5).

2. Record the value shown on the High pressure gauge (1) when the whistle starts to

sound.

3. Leave the Relief valve (5) open until the remaining pressure is vented.

4. Close the Relief valve (5).

5. Disconnect the breathing valve from the medium pressure hose.

Troubleshooting

If the activating pressure is not according to the value in the test protocol, the warning whistle

is defective and must be repaired by Interspiro or by a holder of a valid Interspiro Service

Certificate for the equipment in question.

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