Contents
1. General .......................................................................................................................5
1.1 Introduction to stud welding ........................................................................................5
1.2 Application ..................................................................................................................6
1.3 Information on the product..........................................................................................6
1.4 Serial Plate .................................................................................................................7
1.5 Information on documentation ....................................................................................7
1.5.1 Information on operating instructions......................................................................7
1.5.2 Conduct in the case of malfunctions.......................................................................8
1.6 Contacts and service address.....................................................................................8
2 Description of the stud welder................................................................................9
2.1 Capacitor discharge technology..................................................................................9
2.2 Stud welder set-up......................................................................................................10
2.3 Dimensions.................................................................................................................11
2.4 Technical Data............................................................................................................12
2.5 Block Diagram ............................................................................................................13
3 Safety Instructions.....................................................................................................14
3.1 Description of reference signs in the operating instructions .......................................14
3.2 Staff qualification and training.....................................................................................15
3.3 Dangers in case of non-compliance with safety instructions.......................................15
3.4 Safety-conscious working ...........................................................................................15
3.5 Safety instructions for the operator/user.....................................................................16
3.6 The following should be observed before starting the system ....................................16
3.7 Before starting to weld….............................................................................................17
3.8 Safety precautions at installation site..........................................................................17
3.9 Working with the stud welder......................................................................................18
3.10 Safety instructions for maintenance, inspection and assembly works ......................18
3.11 Unauthorized retrofit and spare parts production......................................................19
3.12 Inadmissible operating methods ...............................................................................20
3.13 Storing the stud welder .............................................................................................20
4 Installation of stud welder........................................................................................21
5 Initiation........................................................................................................................22
5.1 Exterior components...................................................................................................22
5.1.1 Front view ...............................................................................................................22
5.1.2 Rear view................................................................................................................22
5.2 Operating elements ....................................................................................................23
5.3 Connection elements..................................................................................................23
5.4 Display elements ........................................................................................................24
5.5 Fuse elements ............................................................................................................25
5.6 Preparation for initiation..............................................................................................26
