Intercomp PW800 Manuel utilisateur
Page 1 of 25
PW800
Users Manual
Intercomp Co.
3839 County Road 116
Medina, M 55340 U.S.A.
(763)-476-2531
1-800-328-3336
Fax: 763-476-2613
www.intercompcompany.com
Manual #: 700016-O
PW 00, Users
Rev O, January, 200
2
SAFETY SUMMARY
The following general safety precautions must be observed during all phases of operation,
service, and repair of this scale. Failure to comply with these precautions or with specific
warnings elsewhere in this manual violates safety standards of design, manufacture, and
intended use of the scale. Intercomp assumes no liability for the customer's failure to comply
with these requirements.
DO OT OPERATE I A EXPLOSIVE ATMOSPHERE.
Do not operate the scale in a closed area saturated with flammable gases or fumes. Operation
of any electrical instrument in such an environment constitutes a definite safety hazard.
DO OT SUBSTITUTE PARTS OR MODIFY SCALE.
Because of the danger of introducing hazards, do not substitute parts or perform any
unauthorized modifications of the scale.
WARRA TY
INTERCOMP COMPANY warrants the PW 00 scale which this document accompanies to be
free of defects in materials and workmanship, and to operate according to design specifications
for a period of one (1) year after receipt by the original purchaser. After authorized return to the
company at the purchaser's expense, the company shall evaluate any returned equipment
under warranty claim, and shall make such repairs or replacements as may be judged
necessary, in as expeditious a manner as possible.
IN THE EVENT that the company determines the claim to be made as a result of improper use,
abuse, modification, shipping damage, or other factors beyond the reasonable control of the
company, the company will advise the purchaser of the estimated repair costs. The company
makes no warranty other than that contained in this statement. No agent other than an
executive officer of Intercomp Corporation is empowered to modify in any manner this
statement of warranty.
COMPLIA CE WITH FCC RULES
Please note that this equipment generates, uses, and can radiate radio frequency energy. If this
equipment is not installed and used in accordance with the support manual, you are warned
that it may cause interference to radio communications. This unit has been tested and has been
found to comply with the limits for a Class A computing device pursuant to subpart J of part 15
of FCC Rules. These rules are designed to provide reasonable protection against interference
when equipment is operated in a commercial environment. However, if this unit is operated in a
residential area, it is likely to cause interference and under these circumstances the user will be
required to take whatever measures are necessary to eliminate the interference at his own
expense.
PW 00, Users
Rev O, January, 200
3
Table of Contents
INTRODUCTION .......................................................................................................................................................4
SPECIFICATIONS .........................................................................................................................................................4
Controls................................................................................................................................................................4
Electrical..............................................................................................................................................................4
Performance.........................................................................................................................................................4
Environmental......................................................................................................................................................4
Physical................................................................................................................................................................4
PARTS AND OPTIONAL EQUIPMENT............................................................................................................................5
OPERATIONS............................................................................................................................................................. 6
CONTROLS .................................................................................................................................................................6
ON/OFF ...............................................................................................................................................................6
NUMERIC KE PAD............................................................................................................................................6
ENTER .................................................................................................................................................................6
CLEAR .................................................................................................................................................................7
ZERO....................................................................................................................................................................7
AZT (Auto Zero Track ng) ............................................................................................................................................... 7
NET/GROSS.........................................................................................................................................................7
TARE....................................................................................................................................................................7
PRESET TARE .....................................................................................................................................................8
UNITS/PIECES ....................................................................................................................................................8
SAMPLE...............................................................................................................................................................8
APW .....................................................................................................................................................................8
TOTAL..................................................................................................................................................................9
PEAK HOLD........................................................................................................................................................9
PRINT ..................................................................................................................................................................9
POWER/BATTERIES ..................................................................................................................................................10
CALIBRATION.........................................................................................................................................................11
HOW TO TEST CALIBRATION ....................................................................................................................................11
HOW TO CALIBRATE THE PW800 ............................................................................................................................12
Weight calibration..............................................................................................................................................16
ERROR MESSAGES ................................................................................................................................................17
TROUBLES OOTING ............................................................................................................................................18
PARTS AND ACCESSORIES..................................................................................................................................20
PRINTER OUTPUT..................................................................................................................................................22
PRINTER TICKET (DEMAND).....................................................................................................................................22
SCOREBOARD (CONTINUOUS) ..................................................................................................................................23
OW TO REAC INTERCOMP SERVICE......................................................................................................... 25
"This document is the property of Intercomp Co. It contains material and
information that is confidential and protected under federal and/or state trade
secret, unfair competition, and copyright law. Any reproduction, use or
disclosure without written permission from Intercomp Co. is prohibited".
PW 00, Users
Rev O, January, 200
4
Introduction
This manual contains specifications, operation instructions, and calibration instructions for
Intercomp's model PW 00 pallet scale. Troubleshooting tips and a parts and accessories
listing are also included.
Specifications
Controls
Display: 0. ” 5 digit LED (Optional: 5 digit, 1.0 inch LCD)
Indicators: On-screen lb, kg, pieces, gross, net, total, and peak.
Switches: ON/OFF, ZERO, NET/GROSS, MODE, TARE, UNITS/PIECES, TOTAL,
SCALE SELECT, PRESET TARE, SAMPLE, APW, PEAK HOLD,
OVER, UNDER, I.D.#, SET POINT 1, SET POINT 2, PRINT, ENTER,
CLEAR, numeric 10-key.
Light. Automatic in low light
Electrical
Batteries: 9 Nickel-Cadmium D cells or Alkaline.
Battery life: Up to 75 hours with alkaline batteries. Up to 25 hours with
Ni-Cad cells. (LED Display)
Charge Time: 16 Hours
Charger Voltage: 12 to 20 V AC/DC
Charger Current: 250 ma
Charger/Power Supply: 110 VAC or 220 VAC.
Low Battery Shut Off: Unit automatically shuts off if batteries are low.
Auto Shut Off: Shuts off after adjustable time (up to 120 min) without use or
motion.
Sleep mode: Low power mode after adjustable time (up to 120 min)
without use or motion.
Serial Input/Output: RS232 standard. RS4 5, and TTL optional
Performance
Accuracy: ± 0.1% of applied load or ± display graduation, whichever is greater.
Environmental
Humidity: 10 to 95% Non-Condensing.
Temperature: Operating: -10 C to +40 C. / +14 F to +104 F.
Storage: -40 C to +75 C. / -40 F to +170 F
Physical
Dimensions: (Standard Forks) 4 " L x 2 " W x 2.9"H /
1219 mm x 711 mm x 74 mm
Weight: 275 lbs/125 kgs
PW 00, Users
Rev O, January, 200
5
Parts and Optional Equipment
LCD Display (100923)
Optional LCD (liquid crystal display) display instead of the standard LED (light emitting diode
display).
RS232C Serial data output (100922)
An RS232 output allows the user to connect the PW 00 to a printer or computer.
Battery operated tape printer (100921)
Print ticket displays gross, net, tare, and total weights; and total count. Must have the RS232
Serial data output option. See “Printer Output” section for more information.
120V Charger (100919)
Batteries, circuit, and harness included. Rechargeable Ni-Cad battery pack (9 D-cells) with
120V external charger. Standard power uses 9 disposable alkaline dry cells.
220V Charger (100920)
Batteries, circuit, and harness included. Rechargeable Ni-Cad battery pack (9 D-cells) with
220V external charger. Standard power uses 9 disposable alkaline dry cells.
Drum Brake
Needed for parking on slopes.
Stainless steel pallet truck
Corrosion free. This option is often used to comply to FDA requirements (instead of using
galvanized).
Galvanized pallet truck
Corrosion free
Custom fork length
Custom length and width to fit your pallet dimensions or other applications.
Brass wheels
Used in environments where sparks are a concern.
PW 00, Users
Rev O, January, 200
6
Operations
Controls
O /OFF
Press and hold this button 1 second to turn the scale on and off. The scale tests itself;
when this test is completed successfully the system begins weighing. The product I.D.
and software version number are display for a couple seconds upon power up. The
number on the left is the product ID and the number on the right is the software version
number.
UMERIC KEYPAD
Many operations require the operator to enter a number. The 10-key numeric keypad is
used to enter numbers. These keys also have specific functions (as labeled) when the
scale is in normal weighing mode.
E TER
Press the ENTER key after entering a number
PW 00, Users
Rev O, January, 200
7
CLEAR
If you want to clear the number displayed (while in the process of entering a number),
press the CLEAR key.
ZERO
Tells the scale to display zero weight. This button is used any time the scale shows a
non-zero value with no weight on the load cell. If you press ZERO with weight on the
load cell, that weight becomes the zero condition for the scale. This can be useful to
cancel the weight of any weighing fixtures, such as barrels or boxes. When this weight
is removed, a negative number is displayed until the system is re-zeroed.
The 'zero' command will be delayed any time a change in weight is detected. While the
scale is stabilizing, the display will show “ -0-
-0- -0-
-0- “. If there is continuous motion for about
15 seconds, the zero command will be rejected and the scale will return to normal
weighing.
AZT (Auto Zero Tracking)
This system contains a feature called Auto Zero Tracking (AZT), which corrects
slight zero changes during normal operation. If small weights are added while
the display is at or near zero, the scale may zero them off.
ET/GROSS
Toggles the readout between net weight and gross weight. Net weight applies only
when there is a tare set. The indicator on the left side shows if the PW 00 is displaying
gross or net weight.
Net = Gross – Tare
Notes: The weight will always be net when in pieces unit.
If Net/Gross key is pressed when a total is set the error message “ E-2
E-2E-2
E-2 “ will be
displayed. You must clear the current total before toggling N T/GROSS.
TARE
Use this button to read a tare weight into memory. This tare weight will be subtracted
from the gross weight, giving you the net weight. This is useful for canceling the weight
of a container used in weighing. A segment in the lower left corner of the display shows
that the net weight is being calculated. You may press the TARE SET/DISPLAY button
to show the tare weight anytime the scale is in net mode; the tare weight will show while
you press the button. To clear the tare press the TARE and CLEAR keys
simultaneously. Tare does not function in pieces unit.
Notes: The 'tare' command will be delayed any time a change in weight is detected. If
there is continuous motion for more than 20 or 30 seconds, the tare command
will be rejected and the scale will return to normal weighing.
Tare does not function in pieces unit.
PW 00, Users
Rev O, January, 200
PRESET TARE
Pressing the PRESET TARE key will bring up a screen that allows the user to enter a
tare value. Enter the tare value using the numeric keypad and then press ENTER. To
clear the tare press the TARE and CLEAR keys simultaneously.
Notes: Tare does not function in pieces unit.
U ITS/PIECES
Toggles the weighing system between pound (English), and kilogram (SI metric), and
‘pieces’ (quantity of items) units of measure. When you press this switch, the system
switches to the nearest comparable value in the selected system. The current unit of
measure is shown by indicator segments on the left side of the main display.
Note: An error message “ E-2
E-2E-2
E-2 “ will be displayed if the UNIT/PI C S key is pressed
when there is a total saved. You must clear the current total before toggling
N T/GROSS.
SAMPLE
Sample is used to so you can view the weight in pieces. Place a number of items on the
scale. A good rule of thumb is to place 3%-5% of the total number of pieces you intend
to weigh. With a known quantity of items on the scale press the SAMPLE key. Enter
the number of items on the scale. The sample measurement is saved in the scale’s
memory. The scale will switch to the unit ‘pieces’ and display the number of pieces on
the scale. To clear the sample measurement saved in memory, press the SAMPLE and
CLEAR keys simultaneously.
APW
APW is the abbreviation of Average Piece Weight. Press the APW key. Enter the
average weight of one piece. The scale switches to ‘pieces’ unit and displays the
number of pieces on the scale. To clear the APW press the APW and CLEAR keys
simultaneously.
If you need to enter piece weights less than 1 lb or 1 kg, see the APW decimal position
section in ‘Calibration’. This can setup your PW 00 to record APW’s by tenths (1
decimal place) or by hundredths (2 decimal places).
PW 00, Users
Rev O, January, 200
9
TOTAL
This function is used to record an accumulated total. When you press the TOTAL key,
the weight that is to be added to the accumulated total will blink for about 5 seconds. To
add this to the total, press the TOTAL key again before the value stops blinking. The
accumulated total will be displayed for about 2 seconds and return to the previous
weighing mode.
If you just want to view the total, press and hold the TOTAL key for about 3 seconds.
The weight will be displayed until you release the key. To clear the accumulated total,
press the TOTAL and CLEAR keys simultaneously.
Note: You must clear the total before switching units or toggling N T/GROSS.
PEAK HOLD
The peak hold feature will remember the maximum weight applied. While in peak mode
it will not display any weight less than the maximum weight. To turn on the peak mode
press PEAK, to turn off the peak mode press PEAK again. The peak indicator will be
blinking if in peak mode. To clear the current peak weight, press the ZERO key.
Note: When you turn off the peak mode, the current peak weight will still be
remembered internally. This will show up if you then turn the peak mode back on.
Press Z RO while in peak mode (or turn the scale off) to clear the current peak
weight.
PRI T
If the scale is configured to demand output, pressing this key will print a ticket. NOT :
The print ticket will be delayed any time a change in weight is detected. If there is
continuous motion for more than 20 or 30 seconds, the print request will be rejected and
the scale will return to normal weighing. Also see Serial Output section.
SET POI T 1
This is an optional feature that allows for an external set point. When the specified
weight (set point) is reached, a logic level high will be on the set point connection. Set
points are used with some other device (e.g. alarm, relay) in conjunction to the PW 00.
To activate a set point, press the Set Point 1 (or Set Point 2) key. Enter the weight you
want the set point to activate.
SET POI T 2
Operates the same as Set Point 1.
I.D. #
User I.D. # is reserved for future use.
MODE
Reserved for future use.
OVER
Reserved for future use.
PW 00, Users
Rev O, January, 200
10
SCALE SELECT
Reserved for future use.
U DER
Reserved for future use.
Power/Batteries
To change batteries:
1. Loosen the two "quarter-turn" connectors on the back of the control box.
2. Pull the cover back and change the cells, being careful to note battery orientation.
3. Replace the cover and tighten the quarter-turn connectors.
Warning: If you have the optional charger, do not plug the charger in while there
are standard ‘D’ cells inside. This could result in damage to the batteries and
your scale.
The typical recharge time for Ni-cad cells is 16 hours. The rechargeable batteries have a life
span up to 1000 cycles.
Table des matières
Autres manuels Intercomp Échelle
Intercomp
Intercomp CS750 Manuel utilisateur
Intercomp
Intercomp PROFESSIONAL SW777 Manuel utilisateur
Intercomp
Intercomp CS200 Manuel utilisateur
Intercomp
Intercomp CW250 Manuel utilisateur
Intercomp
Intercomp CS3000 Manuel utilisateur
Intercomp
Intercomp SW500 Manuel utilisateur
Intercomp
Intercomp CS750 Manuel utilisateur
Intercomp
Intercomp Microflex Manuel utilisateur
Intercomp
Intercomp LP600 Manuel utilisateur
Intercomp
Intercomp CW250 Manuel utilisateur
