Inmes IC-1000 ELECTRONIC Manuel utilisateur

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OPERATIONS MANUAL

EDGEBANDER

IC-1000 ELECTRONIC

05040739

LANGUAGE - ENGLISH

!!! For your safety !!!

Read the manual instructions.

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

Congratulations, you have acquired the IC-1000 ELECTRONIC edgebander. It was developed within

the highest technology, in order to solve problems in finishing and productivity.

Your IC-1000 ELECTRONIC edgebander allows you to reach the highest productivity with a perfect

performance in edgebanding (wood, paper, ABS, PVC) in flat profile pieces, besides a great finishing.

This user manual contains important information, please read it thoroughly so you can take full ad-

vantage of your machine with maximum efficiency.

http://www.inmes.com.br

Visit our website to see our new releases and all our product lines.

Take note of the serial number of your equipment.

Obs.: INMES Industrial LTDA. Reserves the right to change this user manual with no previous

advice.

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

INDICE

1 – SAFETY INSTRUCTIONS ........................................................................................................................... 4

1.1 – Safety signs .................................................................................................................................................. 4

1.2 – Before using the machine ............................................................................................................................ 4

1.3 – Installing the machine .................................................................................................................................. 4

1.4 – Before each use of the machine ................................................................................................................... 4

1.5 – Important information for the reduction of risks of accidents ..................................................................... 5

1.6 - Proteçtion ..................................................................................................................................................... 5

1.7 – When finished working with the machine ................................................................................................... 5

2 – RECEIVING THE IC-1000 ELECTRONIC EDGEBANDER ..................................................................... 6

2.1 – Removing the machine from the crate ......................................................................................................... 6

3 – FAMILIARIZING WITH YOUR MACHINE .............................................................................................. 7

4 – TECHNICAL SPECIFICATIONS ................................................................................................................. 8

5 – INSTALLATION ........................................................................................................................................... 9

5.1 – Electrical Installation ................................................................................................................................... 9

5.2 – Edgeband support installation ..................................................................................................................... 9

5.3 – Installation of the edgebander cutter ........................................................................................................... 9

6 - OPERATION ................................................................................................................................................ 10

6.1 – Fences adjustments .................................................................................................................................... 10

6.2 – Edgeband adjustment................................................................................................................................. 11

6.3 – Placing the adhesive into the glut pot ........................................................................................................ 12

6.4 – Adhesive temperature adjustment ............................................................................................................. 13

6.5 – Adhesive adjustment ................................................................................................................................. 14

6.6 – Feed rate adjustment .................................................................................................................................. 15

6.7 – Gluing the edgeband .................................................................................................................................. 15

6.8 – Machine adjustments for edgeband thicker than 0,5mm (1/64”) and maximum 3,00mm (1/8”) ............. 17

6.8.1 – Recommendations .................................................................................................................................. 20

6.9 – Emergency Button ..................................................................................................................................... 20

7 – MAINTENANCE ......................................................................................................................................... 20

7.1 – Cutting blade replacement ......................................................................................................................... 20

7.2 – Cleaning the glue pot ................................................................................................................................. 21

7.2.1 – Cleaning the glue pot by hot scraping. ................................................................................................... 21

7.3 – Precautions with your equipment .............................................................................................................. 22

8 – TROUBLESHOOTING ............................................................................................................................... 24

9 –EXPLODED VIEW....................................................................................................................................... 26

10 –ELECTRICAL DIAGRAM......................................................................................................................... 37

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

1 – SAFETY INSTRUCTIONS

For more safety to the operator and durability of your equipment, some caution is required during its

installation and operation.

1.1 – Safety signs

Safety information which, if not complied, will cause serious threats to the operator`s life;

Safety information which, if not complied, will cause serious risks to the operator`s life;

Safety information which, if not complied, may harm the operator;

1.2 – Before using the machine

 Read the user manual before using the equipment;

 Keep this material at an easy to access site to the operator;

 Keep hands out of the adhesive way (glue pot);

 Never use the machine if it is not properly connected to earth per the electrical diagram.

 Do not expose or use the machine improper sites.

 Make your work safer, assuring to comply with all safety items described in this manual.

1.3 – Installing the machine

 In order to move the equipment, use a Pallet Jack type of

equipment, per Fig. 01.

 The machine must be mounted and handled over a flat surface,

at an appropriate work area, well-lit, airy (but with no wind) and

free of dust, so the adhesive does not get contaminated;

 The installation of the machine in the electrical grid must be

performed by a specialized electrician, as well as the solution of

any electrical issues during the installation process;

Fig.01

1.4 – Before each use of the machine

 Check for loose or damaged pieces.

 Remove potential existing residues and objects over the machine.

 Never use the machine if some protection or original parts are missing.

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

1.5 – Important information for the reduction of risks of accidents

 Never place your hands on the adhesive (glue pot) while it is hot;

 Before starting to work with the machine, make sure there are no objects left on the machine;

 Hold the piece to be glued firmly, assuring that it is fully supported on the fences;

 Adapted or damaged pieces must not be used;

 If any anomaly is detected, turn it off, unplug it and perform proper maintenance;

 The machine must not be used if any of its protections are not working;

 The machine must not be used close to inflammable liquids, dust, vapor or gases;

 Never glue more than one piece at a time;

 Children or untrained people must be kept away from the machine;

 The operator must be properly trained (by a qualified professional) to work with this equipment;

 The existing protections must not be removed. The violation of these recommendations may cause seri-

ous accidents;

1.6 - Proteçtion

 Do not wear loose clothes, jewelry, ties;

 Keep long hair properly held and away from the machine;

 When handling hot pieces, always wear appropriate gloves for high temperatures;

 Remember: One minor distraction is enough to cause serious accidents.

1.7 – When finished working with the machine

 Turn the machine off;

 Remove the plug from the power outlet;

 Clean the machine and make sure it is ready for the next operation.

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

2 – RECEIVING THE IC-1000 ELECTRONIC EDGEBANDER

2.1 – Removing the machine from the crate

The IC-1000 ELECTRONIC edgebander is shipped from the factory inside a wood crate, per fig. 02.

 Using a hammer (does not come with the machine), open the wood crate, with caution, as nails and

wedges may injure the operator.

Fig.02

Fig.03

Fig.04

Check to make sure all following items are included:

01 unit - IC-1000 ELECTRONIC edgebander;

01 User manual;

01 unit - Edgeband support (fig. 03);

01 Cutting assembly (fig. 04);

02 B

lades (fig. 04);

01 5,0mm Allen key (fig. 04);

01 6,0mm Allen key (fig. 04);

01 10x11mm fixed wrench (fig. 04);

04 Levelers (fig. 04).

 Due to its weight, it is recommended the use of a pallet jack type device fig. 01 page 05.

 Always work with the machine over a flat and solid surface.

 If any of the previously mentioned items are missing,

please contact us immediately: INMES INDUSTRIAL LTDA –

[email protected] – or contact your local dealer.

 Do not connect the machine to the

electrical grid before removing it

from the wood crate.

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

Important:

 Before starting the installation of the machine, make sure all components of the machines are present.

 If any unusual event is detected, please contact your local distributor or INMES INDUSTRIAL directly –

[email protected]

 To request replacement parts, use the exploded view and the parts list that can be found at the end of the

user manual. Always request the parts using their codes.

 This user manual will be extremely useful when requesting replacement parts, therefore, keep it in an ap-

propriate place. If you own more than one equipment of the same model, identify the equipment writing its

serial number on the cover of its manual, page 02.

3 – FAMILIARIZING WITH YOUR MACHINE

Fig. 05

–

Leveler

;

–

Adhesive output

–

Glue

Roll

;

–

Machine structure

;

–

Edgeba

nd cutter handle

;

–

On/Off

witch

;

–

Rol

lers

;

–

Emergen

cy button

;

–

Fence

;

–

Edgeband support

;

–

Menu selection button

–

Stand

By limit switch

;

–

Door

–

Adhesive adj

ustment handle

;

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

4 – TECHNICAL SPECIFICATIONS

INMES Industrial ltda – COLADEIRA DE BORDA IC-1000 ELECTRONIC

5 – INSTALLATION

 Read this User Manual and the Safety Instructions thoroughly before connecting this machine to the

electric grid.

 Tighten all electrical connection bolts before installing the machine as they may loosen during

transportation

5.1 – Electrical Installation

5.2 – Edgeband support installation

Part 01 fig.06 is disassembled, inside the crate. For assembling it, proceed in the following way:

 Fit part 01 within the grooves on top of the structure, per figure 07.

Fig.

Fig. 07

5.3 – Installation of the edgebander cutter

The assembly 01 fig. 09 is disassembled within the crate. For assembling it, proceed in the following

way:

 Fix the blade with a 10mm wrench 01 in part 02 fig. 10.

 Remove the bolts 01 fig. 11.

 Push the assembly lever 01 and fit it in part 02 as shown in fig. 12.

 The electrical services must be performed by specialized electritian;

 Use the electrical scheme to help you during installation, it can be found at the end of this manual;

 Always install the machine in a dry and airy place and never expose it to the weather;

 Never touch the electrical terminals while the machine is connected to the electric power;

 In order to avoid electrical shock or damage to the machine, unplug it from electrical power before

any maintenance;

 In case the power cable is damaged, replace it immediately;

 Never use the machine if it is not properly connected to earth, per electrical diagram;

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