Infranor Xtracontrol DC2 Manuel utilisateur
Copyright © Infranor GmbH
Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless
with our express permission. All rights reserved.
Infringements will result in compensation for damages.
Legal disclaimer
he content of this document has been verified for conformity with the hardware and software described therein. It
is, however, impossible to rule out all variations. As a result, we cannot be held responsible if the content is not fully
compliant. he information given in this document is updated regularly and any corrections will be reflected in
future versions. We are always willing to receive suggestions for improvements. Subject to technical modifications.
Trademarks
•Microsoft®, Windows® and the Windows® logo are registered trademarks belonging to the Microsoft Corp.
in the USA and in other countries.
•EtherCA ® is a registered trademark and patented technology licensed from
Beckhoff Automation GmbH, Germany.
•CiA® and CANopen® are registered trademarks belonging to CAN in Automation e. V.
•ARM ® and Cortex ® are registered trademarks belonging to ARM Limited.
•PROFINE ® is a registered trademark belonging to PROFIBUS Nutzerorganisation e. V.
•Modbus® is a registered trademark belonging to the Modbus-IDA Organisation.
•i.MX6 is a registered trademark belonging to Freescale.
he rights of all companies and company names as well as products and product names mentioned in this website
belong to the respective companies.
Notes on this handbook
his device handbook contains information which is specific to the product and which is valid at the time of printing.
his equipment manual is only complete in conjunction with the product-related hardware and software user
manuals required for the individual application.
You can reach us at:
Infranor GmbH
Donaustrasse 1 9a
63452 Hanau
Germany
+49.6181.180.120
F +49.6181.180.1290
E-mail: [email protected]
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
Change log
Version Date Description
1.0 22/01/2015 Initial version
1.1 28/01/2015 Corrections, final UL certificate
1.2 16/04/2015 Corrections: protection class, UL-sy bol; Additions: ounting, note USB-
devices, technical data (shock, vibration)
1.3 26/04/2016 Corrections: techical data E-ter inal, te peratures DC2
new declaration of confor ity; update to new EMC Directive
© Infranor G bH 3
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
Table of contents
1 GENERAL INFORMATION 6
1 1 Notes on the manual 6
1 2 Symbols and visual depictions 6
1 3 Hazard categories and indications 7
1 4 Qualified personnel 8
1 5 Duty of care 8
1 6 Intended use 8
1 7 Transport and storage 9
1 8 Unpacking 9
2 SAFETY 10
2 1 Safety instructions 10
3 PRODUCT DESCRIPTION 11
3 1 Overview 12
3.1.1 Overview XtracontrolDC2.04.....................................................................................................................12
3.1.2 Overview XtracontrolDC2.07.....................................................................................................................13
3.1.3 Overview XtracontrolET2.04......................................................................................................................14
3.1.4 Overview XtracontrolET2.07......................................................................................................................15
3.1.5 Overview XtracontrolEC21.........................................................................................................................16
3 2 Scope of delivery and accessories 17
3 3 Product features 17
4 INSTALLATION 20
4 1 Preparation for installation, XtracontrolDC2 and XtracontrolET2 20
4.1.1 Installation cut-out, XtracontrolDC2.04 and XtracontrolET2.04.................................................................20
4.1.2 Installation cut-out, XtracontrolDC2.07 and XtracontrolET2.07.................................................................22
4 2 Installation, XtracontrolDC2 and XtracontrolET2 24
4 3 Installation, XtracontrolEC21 26
5 CONNECTION 27
5 1 Power supply 27
5.1.1 Connecting the power supply to the XtracontrolDC2 and XtracontrolEC21...............................................28
5.1.2 Connecting the power supply to the XtracontrolET2..................................................................................29
5 2 Data connections 30
5.2.1 Block circuit diagra , XtracontrolDC2.......................................................................................................30
5.2.2 Block circuit diagra , XtracontrolEC21.....................................................................................................31
5.2.3 Block circuit diagra , XtracontrolET2........................................................................................................32
5.2.4 Digital inputs and outputs, XtracontrolDC2 and XtracontrolEC21..............................................................33
5.2.5 Ethernet.....................................................................................................................................................37
5.2.6 EtherCAT.................................................................................................................................................... 38
5.2.7 USB............................................................................................................................................................39
5.2.8 Serial interfaces.........................................................................................................................................41
5.2.9 CAN Bus....................................................................................................................................................43
5.2.10 Analogue inputs.......................................................................................................................................44
6 OPERATION 50
4 © Infranor GmbH
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
6 1 Switching on and off 50
6 2 Network start-up 51
6.2.1 XtracontrolDC2..........................................................................................................................................51
6.2.2 XtracontrolET2...........................................................................................................................................53
6.2.3 XtracontrolEC21.........................................................................................................................................56
6 3 Operation 58
6.3.1 Status displays...........................................................................................................................................58
6.3.2 Start/Stop...................................................................................................................................................59
6.3.3 Real ti e clock with battery back-up XtracontrolDC2 and XtracontrolEC21.............................................60
6.3.4 icroSD card.............................................................................................................................................60
6 4 Troubleshooting 61
6.4.1 No network connection..............................................................................................................................61
6.4.2 In error stop ode for the XtracontrolDC2/XtracontrolEC21.....................................................................61
6.4.3 Unknown IP-address on the XtracontrolEC21...........................................................................................61
7 MAINTENANCE / UPKEEP 62
7 1 Maintenance 62
7 2 Cleaning 63
7 3 Chemical resistance 63
7.3.1 Resistance of the touch screen..................................................................................................................63
7.3.2 Resistance of the front diaphrag .............................................................................................................64
8 UNINSTALLATION 66
8 1 Uninstallation, XtracontrolDC2 and XtracontrolET2 66
8 2 Uninstallation, XtracontrolEC21 68
9 DISPOSAL 69
10 TECHNICAL DATA 70
10 1 XtracontrolDC2 70
10 2 XtracontrolET2 72
10 3 XtracontrolEC21 74
10 4 Identification plate 75
10 5 Identification 76
11 STANDARDS AND CERTIFICATES 78
11 1 Standards 78
11 2 UL certificate 79
11 3 Declaration of conformity 82
11 4 Notes on copyright and software licences 83
12 CUSTOMER SERVICES / ADDRESSES 84
12 1 Customer services 84
12 2 Addresses 84
13 APPENDIX 85
13 1 Table of figures 85
© Infranor G bH 5
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
1 General information
his user handbook is intended for use by qualified personnel and contains information on the assembly,
installation, start-up and maintenance of the device.
1 1 Notes on the manual
his user manual is a component of the product and applies to the following devices:
XtracontrolDC2.04
XtracontrolDC2.07
XtracontrolE 2.04
XtracontrolE 2.07
XtracontrolEC21
It contains information on the following topics:
Applications
Safety
Mechanical design
Electrical design
Connections
Start-up
Upkeep and maintenance
Decommissioning
Disposal
▶Always keep this user handbook available alongside the product.
1 2 Symbols and visual depictions
he following symbols and visual depictions will be used in this handbook:
Symbol Meaning
… List entry
… Individual instruction or list of instructions which can be carried out in any order.
1. …
2. …
List of instructions which ust be carried out in the order given.
Additional product infor ation
Design of warnings:
WARNUNG Danger type and source
Optional:Short description and possible consequences
additional
symbols
▶Preventive measures
6 © Infranor GmbH
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
1 3 Hazard categories and indications
he following indications are used in the case of warning messages so as to ensure your personal safety and avoid
any damage to property.
he indications have the following meanings:
DANGER Serious injury or death
Non-compliance with the safety features will result in death or serious
injury.
▶Take preventive measures.
WARNUNG Possible serious injury or death
Non-compliance with the safety features may result in death or serious
injury.
▶Take preventive measures.
CAUT ON Possible minor injuries
Non-compliance with the safety features may result in minor injuries.
▶Take preventive measures.
NOT CE Possible damage to property
Non-compliance with the safety features may result in dama e to
property.
▶Take preventive measures.
Further infor ation
© Infranor G bH 7
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
1 4 Qualified personnel
he installation, start-up and maintenance of the device must be carried out by qualified personnel.
For the purposes of this documentation and the safety instructions contained therein, “qualified personnel” means
trained staff with the authorisation to assemble, install, start up, earth and identify devices, systems and electrical
circuits in accordance with standards set in safety engineering and who are familiar with safety concepts in
automation engineering.
1 5 Duty of care
he user or processor (OEM) must ensure the following:
he device must only be used according to regulations.
he device must only be used in good working condition.
he user handbook must always be kept legible and fully available.
Only sufficiently qualified and authorised personnel may carry out the assembly, installation, start-up and
maintenance of the device.
his authorised personnel must receive regular training on all relevant occupational health and safety and
environmental protection issues and must be fully familiar with the content of this user handbook, particularly
the sections regarding safety features.
Any markings or identification labels and safety and warning signs on the device must not be removed and
must be kept legible at all times.
he national and international regulations regarding the operating of machinery and facilities where the device
is being used must be observed at all times.
he user must always be kept abreast of any current relevant information regarding the device and its use or
operation.
1 6 Intended use
he devices belong to the Infranor modular automation system based on the CAN bus. his is a modular
automation system for industrial control applications within the medium to high performance range. his extends
the communications capabilities to include EtherCA , Profinet, Modbus and others.
he automation system is designed for use within overvoltage category I (IEC 364-4-443) systems for the controlling
and regulating of machinery and industrial processes in low-voltage installations in accordance with the following
general parameters:
maximum rated supply voltage of 1,000 V AC (50/60 Hz) or 1,500 V DC;
for use in maximum category 2 pollution environment (EN 60950);
for use up to a maximum altitude of 2,000 m above msn;
for indoor use only in areas not exposed to direct UV radiation;
max. ambient temperature inside and outside the control cabinet is within the technical specifications (see
“ echnical data”)
Qualified project planning and design, proper transport, storage, installation, use and careful maintenance are
essential to the flawless and safe operation of the automation system.
he automation system may only be used within the scope of the data and applications specified in this
documentation and associated user manuals.
8 © Infranor GmbH
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
he automation system must only be used:
as intended;
in a technically perfect condition;
without any unauthorised modifications;
by qualified users.
▶Observe the rules of the employer’s liability insurance association, the technical inspectorate, and the VDE
(Association of German Electrical Engineers) or corresponding country regulations.
he device is intended for installation within enclosed control cabinets of industrial machines and systems in indoor
areas.
▶When installing the device, check that the seal profiles are undamaged.
▶For operation, refer to the applicable statement of ambient conditions (see “ echnical data”).
1 7 Transport and storage
he device is susceptible to impacts, heavy vibration, moisture and extreme temperatures.
Transport and storage
▶Protect the device against major mechanical stresses during transport.
▶Always pack the device in its original packaging for transport.
▶For storage, refer to the applicable statement of ambient conditions (see “ echnical data“).
▶Protect the device against condensation and damp.
Operation
▶If the device has been stored or transported in cold weather or under conditions or large fluctuations in
temperature, do not start to operate it until it has acclimatised to room temperature for the place it is used.
▶If condensation is present, wait at least 12 hours before starting to operate the device.
1 8 Unpacking
Or receipt of the device, a check must be made that it is complete and undamaged.
1. Check the packaging for external damage.
2. If the packaging is seriously damaged or if damage to the contents is evident: Do not proceed further with
opening the packaging, instead immediately inform the transport company and your supplier.
3. Remove the packaging and keep it safe for subsequent transport.
4. Check the contents for evidence of damage in transport.
5. Check the contents for completeness against the order documentation and keep all the delivery
documentation for future reference. he delivery documentation contains important information about the
device and is part of the product.
6. If you discover damage in transport or the contents do not match the order: Inform the supplier immediately.
© Infranor G bH 9
User Manual V1.3 | XtracontrolDC2, XtracontrolE 2, XtracontrolEC21
2 Safety
Safety-related systems
he use of PLC in safety-related systems requires specific measures. Wherever a PLC is to be used in a safety-
related system, the user must be given comprehensive advice by the PLC manufacturer in addition to information
on any available standards or regulations regarding safety installations.
▶Before starting any work on devices, switch off all power feeds, including peripherals.
▶Keep all ventilation holes unobstructed.
Failure in certain components in an electronic control system may result in uncontrolled and/or unpredictable
operational behaviour.
▶All types of failure must be considered at the system level and the associated preventative measures
identified.
▶If necessary, request information from your automation system provider.
2 1 Safety instructions
he device may be operated only when it is in good working condition. Exposed sharp edges pose an injury risk.
▶If you discover damage to the front glass of the device, do not continue to operate the device. Immediately
disconnect it from the power supply.
Working on the device
Do not start work on the device until all necessary safety precautions have been taken. ake precautions to avoid
unforeseeable functional events and movements of the system.
1. Bring the system into a safe condition.
2. Switch the system and the device off.
3. Secure the system against being switched on again.
4. Disconnect the device from the system.
he casing of the device must not be opened.
▶If work on the internal parts of the device is necessary, contact the manufacturer (see “Addresses”).
10 © Infranor GmbH
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