Infinity Solutions 5K Manuel utilisateur

Service Manual

iii

Table of Contents

Service Manual Notes........................................................................................................................................iii

Tools Needed.....................................................................................................................................................................v

Parts:..................................................................................................................................................................................v

Technical Help...................................................................................................................................................................v

Additional Notes................................................................................................................................................................. v

1. Machine Overview..…………………………………………………………………………………………………6-7

1.1. Covers………………………………………………………………….………………………………………………………..8

2. Drive Train………………………………………………………….. ………………………………………………....9

2.1. Conveyor Drive Pulley & O-Ring…………………………………………….……………………………………………….9

2.2. Drive Motor: Belt, Pulleys, and Clutch......................................................................................................................10

2.3 Double Sided Timing Belt and Drive Pulleys.............................................................................................................12

3. Feed System..................................................................................................................................................13

3.1. Feed Table................................................................................................................................................................13

3.2. Feed Drive Belts .......................................................................................................................................................14

4. Feed Gauge Assembly.............................................................................................................15 through 16

5. Nip Wheel ......................................................................................................................................................17

6. Conveyor.......................................................................................................................................................18

6.1. Extended Conveyor Belts .........................................................................................................................................19

7. Wiper..............................................................................................................................................................20

8. Rolls...........................................................................................................................................21 through 22

9. Electrical........................................................................................................................................................23

a Drive Motor....................................................................................................................................................................23

b Control Panel................................................................................................................................................................24

c Processor Board ...........................................................................................................................................................24

d NRDG Drive..................................................................................................................................................................24

e.10A IEC Bracket Assembly...........................................................................................................................................25

f IEC Outlet Assembly...................................................................................................................................................26

g. Fold Plate Switch............................................................................................................................................................................27

h. Door Switch Assembly....................................................................................................................................................................28

i. NIP Wheel Assembly with Sensors..................................................................................................................................................29

j. Schematic........................................................................................................................................................................................30

10. Trouble Shooting……………………………….…………………………………………………… 31 through 35

11. Appendix……………………………………………………………………………………………… 36 through 39

12. Addendums……………………………………………………………………………………………40 through 47

Service Manual Notes

Tools Needed

•Set of standard Inch Allen Wrenches

•7/16” Deep Socket & Driver

•1 ¼ “ Socket

•Torque Wrench, with 12 ft*lbs capabilities

•Philips head Screw Driver

Parts:

For parts please contact Infinity Solutions Manufacturing.

Phone: (207) 899-1714

Fax: (207) 228-1890

www.infinitysolutionsmfg.com

Part numbers are included for components shown in exploded views through out the manual and in the appendix.

Technical Help

The majority of service operations are covered in this manual. However if you are unable to resolve a problem please

contact technical support at Infinity Solutions Manufacturing.

Phone: (207) 899-1714

Additional Notes

This manual is for use with the Infinity Solutions 5K .

1. Machine Overview

•Read the operators manual to become familiar with the machine operation.

Motor Side

Cover

Feed Table

Feed Gauge Cover

Drive Train

Access Door

Conveyor

Electrical Side

Cover

Upper Fold

Plate

Conveyor Nip

Wheels

Paper Guide

Figure 1: A

IEC Assembly, Fig 2

Lower Fold Plate

Control Panel

Catch Tray

Figure 1: B

Power Switch / Breaker

Power Cord Plug

Figure 2: Power Connection and Switch

1.1. Covers

a) Removal

1. Remove the cover screws (4x).

2. Slide the cover off the machine.

b) Installation

1. Installation is the reverse of removal.

Cover

Figure 3: Covers Cover Screw (4x)

2. Drive Train

Figure 4; Drive Train

2.1. Conveyor Drive Pulley & O-Ring

a) Removal

•Disconnect the power cord from the machine.

1. Remove the drive train side cover.

2. Roll the o-ring off of the conveyor pulley.

3. Remove the conveyor pulley.

a)Loosen the set screw.

b)Pull the pulley off of the shaft.

b) Installation

1. Place the conveyor pulley onto the shaft with the hub on the

inside.

2. Align the O-Ring grove in the pulley with the O-Ring grove on the roll shaft.

Note: The conveyor pulley is mounted on a floating shaft and the pulley will self align itself, however is best if they

are closely aligned to begin with. Tighten the set screw

3. Roll the o-ring onto the conveyor pulley.

4. Ensure the o-ring or pulley can not contact any other drive train components.

O-Ring

Figure 5: Conveyor Drive

Note: If motor belt is marked 5M450 15, then see addendum

Double Sided Belt

Motor Pulley and Clutch

Feed Drive BeltRoll Gear

Conveyor Pulley Motor Belt

28-0832-00

Feed Drive Pulley

Door Switch

Feed Pinion Pulley

Note: For conveyor pulley and O-ring part #’s see the Appendix. If existing pulley does not have shown hub,

then the clear o-ring must be used. Otherwise, the black one is needed.

2.2. Drive Motor: Belt, Pulleys, and Clutch

a) Removal

•Disconnect the power cord from the machine

1. Loosen all four motor screws and slide the drive motor forward to loosen the belt tension.

2. Slide motor belt off of the motor pulley.

3. Remove the motor clutch and pulley.

a)Loosen set screw.

b)Pull the motor clutch and pulley off of the motor shaft.

Note: If the motor pulley needs to be removed from the clutch,

remove the set screws, the large center nut on the clutch and

disassemble. To break the nut loose reinstall the belt, place a

socket driver on the end of the hex shaft and loosen the center

nut on the clutch. Alternately, if the clutch is already removed,

the inside can be placed in a vise and the center nut can be

loosened.

4. Remove the roll drive pulley.

a)Loosen both the set screws.

b)Slide the pulley off of the shaft.

b) Installation

1. Install the roll drive pulley onto the roll shaft with hex end. Ensure the drive key is properly placed in the

keyway. Butt the pulley up with the coinciding pulley on the shaft and tighten both set screws.

2. Install the motor clutch and pulley onto the motor shaft. Ensure the drive key is properly placed in the

keyway. Note that an undersized 3/16 key is used.

3. Slide the belt onto the pulleys. Align the motor clutch and pulley on the motor shaft so that the belt rides on

the middle of the pulley. Tighten the set screw.

4. Adjust the belt tension (See Section 2.2.c)

5. Check for clearance of the belt between nearby pulleys and ensure there will be no interference. If any

interference is found realign pulleys.

c) Adjustments

Belt Tension

1. With the motor mounting screws loose, slide the drive motor back until the belt is taut. Tighten the motor

mounting screws.

Motor Clutch Adjustment

The motor clutch must be adjusted if:

(i) Being replaced

(ii) The motor pulley has been removed from the clutch

(iii) The center nut on the clutch has been loosened or

tightened.

Note: If improperly adjusted premature component failure or poor machine

performance can occur.

1. Use a torque wrench to tighten the center nut of the clutch to 12 ft/lbs. Figure 7: 1 and 2/3 forms

folded together

Figure 6: Drive Motor System

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