Index B400 Instructions d'utilisation
Maintenance Instructions
B400
OPERATING INSTRUCTIONS
Maintenance Instructions
DIE150EN - 05.06.2019
05.06.2019/Sp/Wartungsanleitung/20112158
Disclaimer
The illustrations in this documents may deviate from the delivered product. We reserve the right to make changes
due to errors or based on technical advances.
A Word on Copyright
This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in
individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil
law. All rights reserved, including for translation.
© Copyright by INDEX-Werke GmbH & Co. KG Hahn & Tessky
Table of contents
Preface........................................................................................................................................................................1
General notes..........................................................................................................................................................1
Safety Instructions...................................................................................................................................................1
Service Interval - Care activities.............................................................................................................................. 5
Maintenance Summary - Care activities..................................................................................................................6
A010 - Check work area door and viewing glass.....................................................................................................7
A023 - Check hydraulic system (visual inspection)................................................................................................. 9
A043 - Check pneumatic system (visual inspection)............................................................................................. 11
A048 - Check the lubrication system (visual inspection)........................................................................................15
A070 - Check filter on air conditioner cooling fan.................................................................................................. 16
A080 - Clean and lubricate clamping device......................................................................................................... 17
A090 - Check electrical lines (visual inspection)....................................................................................................19
A095 - Visual inspection of all fluid lines and electrical cables...............................................................................20
A097 - Clean cooling lubricant outlet on clamping cylinder................................................................................... 21
A120 - Check cooling lubricant (visual inspection)................................................................................................ 22
A130 - Check work area light (visual inspection)................................................................................................... 24
A210 - Check hydraulic shock absorbers and rubber pads on the telescopic plates.............................................25
A267 - Cleaning the chip conveyor........................................................................................................................27
Service Interval - 2.000 Operating hours...............................................................................................................29
Maintenance Summary - 2.000 Operating hours...................................................................................................30
C010 - Check maintenance logs of servicing activities..........................................................................................31
C020 - Clean and check wipers and guide rails of the work area door.................................................................. 32
C035 - Check work area door (optionally with electr. drive) and viewing glass......................................................35
C080 - Check all electrical connections and drive belts of the drive motors.......................................................... 40
C140 - Check cooling unit for cooling lubricant..................................................................................................... 42
C160 - Checking the guidance and support elements as well as the slidable lattice grate of the telescopic cover
.............................................................................................................................................................................. 43
C510 - Check backup data carrier.........................................................................................................................44
C525 - Check control cabinet................................................................................................................................ 45
C540 - Check cable and hose clamps for tight seating..........................................................................................46
Table of contents
I
Maintenance Instructions
B400
DIE150EN - 05.06.2019
Service Interval - 4.000 Operating hours...............................................................................................................47
Maintenance Summary - 4.000 Operating hours...................................................................................................48
D010 - Cleaning of the machine............................................................................................................................ 49
D017 - Clean spring steel wiper in the area of the work area door.........................................................................51
D020 - Check the pressure accumulator............................................................................................................... 53
D047 - Check the lubrication system.....................................................................................................................54
D063 - Check the pneumatic system.....................................................................................................................56
D085 - Check main and counter spindles..............................................................................................................60
D170 - Check the system for reconditioning the cooling lubricant......................................................................... 63
D180 - Check fire extinguishing system (visual inspection)...................................................................................64
D347 - Replace belts and check belt tension........................................................................................................ 65
D457 - Replacing hydraulic fluid............................................................................................................................67
D500 - Perform data backup................................................................................................................................. 70
D520 - Check control cabinet and cable assemblies (visual inspection)............................................................... 71
D540 - Check motor protection switch setting and load tap...................................................................................73
D550 - Check air conditioners in the control cabinet............................................................................................. 74
Service Interval - 5 Years........................................................................................................................................ 75
Maintenance Summary - 5 Years.......................................................................................................................... 76
I020 - Replace the pressure accumulator..............................................................................................................77
Service Interval - 8 Years........................................................................................................................................ 79
Maintenance Summary - 8 Years.......................................................................................................................... 80
J150 - Replacing the viewing glass....................................................................................................................... 81
Table of contents
II Maintenance Instructions
B400
DIE150EN - 05.06.2019
Preface
General notes
The maintenance activities described in this document essentially pertain only to the
machine. Maintenance activities of auxiliary units (e.g., bar loading magazines,
exhaust systems) are described in the documentation of the specific manufacturer.
The maintenance and servicing activities must absolutely be observed. Failure to
conduct maintenance and servicing in accordance with these instructions
(especially not at the respective intervals) rules out any claims for damages. This
does not apply if it is proved that the non-compliance with the maintenance and
servicing activities is unrelated to the defect. Normal wear and tear, especially of
components such as bearings and seals, is not a defect. These components are
therefore excluded from the warranty. It is recommended to keep a written log of all
maintenance activities carried out.
The maintenance intervals are given based on the operating hours
counter / "Hydraulic system On" operating condition.
Do not clean the machine with compressed air.
Raised dirt particles may cause breathing difficulties or injuries
(especially of the sensory organs).
Furthermore, raised dirt particles or chips may reach spots where
they cause technical problems.
Do not use cotton waste for cleaning.
When cleaning with cotton waste, fibers or thread can get loose
causing safety problems.
Do not use highly volatile solvents such as benzene,
trichloroethylene or similar cleaning agents.
These cleaners may damage the seals, which can lead to safety
problems.
Do not clean the machine with a pressure washer.
Cleaning with a pressure washer results in strong corrosion.
Furthermore, bearings may be degreased and seals may become
leaking, which can lead to safety problems.
A suitable cleaning tool must be used to clean the hole in the
tool mounting.
Preface
1
Maintenance Instructions
B400
DIE150EN - 05.06.2019
Always specify the machine type and machine number when
ordering spare parts. This and other information about the machine
are located on the nameplate under the main switch of the control
cabinet.
When carrying out maintenance work on fluid systems (hydraulic,
lubrication, and pneumatic systems), make sure before starting the
work that the respective system has been depressurized
(accumulator drain valve / manual slide valve / emergency stop).
Safety Instructions
Maintenance is to be performed only by authorized and trained personnel. This
applies particularly to work on motors (spindle motors) or other electrical
assemblies. The instructions in the respective manufacturer documentation must be
followed for such work.
We recommend the use of original spare parts and accessories. For damages
caused by the use of parts from third-party providers, liability and warranty are
excluded. The use of such products may change the structural characteristics of the
machine and negatively affect the active or passive safety.
In general, maintenance is to be carried out with the machine turned off. The main
switch must be locked out. Even when the main switch is switched off, parts of the
machine (e.g., the control cabinet light) may still carry electricity. These parts are
labeled. In a few cases, maintenance work needs to be performed with the machine
turned on (e.g., replacement of backup batteries). These maintenance activities
must be carried out with special care.
Prior to working on the machine, it must be allowed to cool down, as hot parts may
be located under the covers.
All maintenance work on the machine must be carried out with utmost care.
Fasteners must be loosened carefully and parts must be secured against falling
down. When elastic items (springs) are removed/replaced, appropriate devices
must be used. Any (non-horizontal) axes that pose a risk of falling down must be
moved to their end positions or secured against falling down. Pedal switches must
be put aside to avoid inadvertent actuation.
For removing machine parts, suitable lifting gears must be used. Removed machine
parts must be placed in a safe position and secured against falling over.
When the control cabinet is open or the machine covers are open or removed, no
cellular or wireless phones may be used within a 2 m radius.
Flexible hydraulic hoses made of elastomer-based plastics are subject to a natural
aging process and should be replaced regularly. The machine operator is
responsible for compliance with the laws and regulations of the country of use with
regard to the use of hydraulic hoses. In Germany, the relevant institutions
recommend a renewal cycle of 6 years for the hydraulic hoses.
Damaged power supply and fluid lines must be replaced immediately.
It may be necessary to remove or disable protective equipment to carry out repairs.
Any removed protective equipment must be reinstalled immediately after finishing
the repair.
Preface
2Maintenance Instructions
B400
DIE150EN - 05.06.2019
Suitable climbing aids (ladders or steps) may be required to
perform maintenance or service work.
The currently valid safety regulations, as well as the specific
manufacturer’s information for the intended use must be
observed.
After all maintenance work and work on electrical assemblies, a test run or
functional test must be performed.
Additionally, the general safety precautions in the operating manual
“Safety instructions for CNC turning machines” must be
observed. The safety precautions, as a separate document, are part
of the INDEX-TRAUB user documentation.
When carrying out maintenance work on fluid systems, (hydraulic,
lubrication, and pneumatic systems), make sure before starting the
work that the respective system has been depressurized.
(accumulator drain valve/manual slide valve/emergency stop)
Preface
3
Maintenance Instructions
B400
DIE150EN - 05.06.2019
Preface
4Maintenance Instructions
B400
DIE150EN - 05.06.2019
Service Interval - Care activities
Service Interval - Care activities
5
Maintenance Instructions
B400
DIE150EN - 05.06.2019
Maintenance Summary - Care activities
It is recommended to document the maintenance activities carried out by using the appropriate
maintenance log. The maintenance log has the document number DIE151EN - 05.06.2019.
The maintenance interval is highly dependent on the production and environmental conditions of the
machine. The determination of the appropriate interval must be made by the operator.
The maintenance interval should be between once per shift and once a week!
A010 - Check work area door and viewing glass
A023 - Check hydraulic system (visual inspection)
A043 - Check pneumatic system (visual inspection)
A048 - Check the lubrication system (visual inspection)
A070 - Check filter on air conditioner cooling fan
A080 - Clean and lubricate clamping device
A090 - Check electrical lines (visual inspection)
A095 - Visual inspection of all fluid lines and electrical cables
A097 - Clean cooling lubricant outlet on clamping cylinder
A120 - Check cooling lubricant (visual inspection)
A130 - Check work area light (visual inspection)
A210 - Check hydraulic shock absorbers and rubber pads on the telescopic plates
A267 - Cleaning the chip conveyor
Maintenance Summary - Care activities
6Maintenance Instructions
B400
DIE150EN - 05.06.2019
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