Impulse CGSV4522 Instructions d'installation

Rev D Date: 8.9.2019

READ AND SAVE THESE INSTRUCTIONS

Operating Manuals\Impulse CGSVXXXX Ambient Service Countertop Display_21-05852.pub

INSTALLATION &

OPERATING MANUAL

SCC P/N

21-05852

SELF-SERVICE / SERVICE COUNTERTOP AMBIENT DISPLAY UNITS

> UV-BONDED GLASS > HINGED DOORS WITH HANDLES

> PRODUCT IS ACCESSED VIA HINGED DOORS > LED DRIVER BOX IS AT CASE UNDERSIDE

> APPLICABLE TO THE FOLLOWING MODELS: CGSV3622, CGSV4522, CGSV4530,

CGSV6022, AND CGSV7222. MAY ALSO BE APPLICABLE TO MODELS NOT LISTED HEREIN.

888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

Model CGSV4522

As Service Unit

Model CGSV4522

As Self-Service Unit

TABLE OF CONTENTS

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS .....…....…..

CASE AT SHIPMENT / BLOCK REMOVAL / SEPARATELY SHIPPED SHELVING COMPONENTS

AND THEIR PLACEMENT …………………………………………………………………………….

SELF-SERVICE MODE VS. SERVICE MODE VS. RANDOM SHELVING POSITIONING …………….

CASE STARTUP / LED LIGHT FIXTURE REPOSITIONING (SERVICE VS. SELF-SERVICE / LED

DRIVER) ……………………………………………………………………………........………………

LED STYLE LIGHT FIXTURES ………………………………………………………………………………..

HINGED DOORS / LED DRIVER BOX ACCESS …………………….……………………………………...

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE …………….….….

CLEANING SCHEDULE .……………..…………………………………...…………………….………….….

TROUBLESHOOTING …….………….………………………………………………………….….………….

SCC TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..……........

3-4

OVERVIEW

 These Impulse™ Series merchandisers are designed

to merchandise packaged products at ambient

product temperatures.

 The unique design allows merchandisers to be utilized

as either self-service OR service units.

 These cases should be installed and operated

according to this operating manual’s instructions to

ensure proper performance.

 Improper use will void warranty.

TYPE 1 CONDITIONS

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

 For Type 1 Conditions (these cases): ambient

conditions are to be at 55% maximum humidity and

maximum temperatures of 75 °F [24 °C].

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 This sheet contains important warning to prevent

injury or death.

 Please read carefully!

PRECAUTIONS, CORD/PLUG MAINTENANCE &

WIRING DIAGRAM INFORMATION

 See next page for PRECAUTIONS, CORD/PLUG

MAINTENANCE and WIRING DIAGRAM

information.

WARNING

Risk of electric shock.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2

ATTENTION

CONTRACTORS

WARNING: This product can expose you to chemicals, including

Urethane (Ethyl Carbamate), which are known to the state of

California to cause cancer and birth defects or other reproductive

harm. For more information go to P65Warnings.ca.gov.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 Performance issues caused by adverse conditions are NOT warranted.

 Unit must not be exposed to any heat source (ovens, fryers, etc.).

CAUTION

PRECAUTIONS

 This sheet contains important precautions to prevent

damage to unit or merchandise.

 Please read carefully!

 See previous page for specifics on OVERVIEW,

CONDITION TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in

its own packet.

 Wiring diagram placement may vary; it may be

placed near ballast box, field wiring box, raceway

cover, or other related location.

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

WIRING DIAGRAM FORMAT & LOCATION

 Each case has its own wiring diagram folded & in its own packet.

 Wiring diagram placement may vary; it may be placed near ballast

box, field wiring box, raceway cover, or other related location.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION! LAMP REPLACEMENT GUIDELINES

LED lamps reflect specific size, shape and overall design.

Any replacements must meet factory specifications.

CAUTION

CAUTION! TOP GLASS WEIGHT LOAD LIMIT

 To prevent sagging or breakage, do not exceed 5 LBS (2.3 KG)

weight load per top glass section (between posts and/or supports).

 To prevent scratching or marring, do not place ANY items on glass.

LBS

CASE AT SHIPMENT / BLOCK REMOVAL / SEPARATELY SHIPPED SHELVES & THEIR PLACEMENT

4. Open case’s hinged door. Follow steps A through E to

place shelving components into case ONE AT A TIME.

Note: Insert lowest shelf components first, followed

by top shelf components.

A. Side brackets: Insert into upright slots (following

bracket/slot pattern shown in view #7).

B. Bottom shelf: LED lighting is optional. If LED light is in

kit, attach under front rung. Attach front rung between

shelving brackets. Insert LED plug into light. Route wires into

wire clips that are attached to side bracket. Connect the

opposite-end LED plug into upright connectors.

C. Rear rungs: Attach to shelving brackets.

D. Metal shelving: Attach atop shelving brackets.

E. Top shelf: LED lighting is standard. Follow items A-D

(above) shelving component attachment instructions.

5. View of case awaiting shelving components.

6. View of assembled shelf (for illustrative purposes only).

7. View of recommended slot spacing after shelving has

been properly inserted into case.

> After shelving has been properly placed in case (and

LED lights have been properly connected), turn lights on.

> Note: Service case shown. This process is also applicable

to self-service cases. See next page for slot spacing guide.

Follow These Instructions For Proper Case

Removal From Skid / Shipping Block Removal /

Shelving Component Access & Placement, Etc.

1. View of case at shipment (no shelves installed / skid

not shown).

2. Remove shipping blocks from case underside

(attached to skid with screws). Set case on counter.

3. Carefully remove separately shipped shelving from

its protective bubble wrap.

Side Bracket

Side

Bracket

Rear Rung

Metal Shelf

LED Wire

SELF-SERVICE MODE VS. SERVICE MODE VS. RANDOM SHELVING POSITIONING

1. Self-Service Mode Shelving Position

 Shelves may be positioned in the “up” position to

merchandise as a self-service case.

 Number of open slots above, between and below

shelving remains the same as unit in service mode.

 See illustration #1 below.

2. Service Mode Shelving Position

 Shelves may be positioned in the “down”

Shelving Brackets

Set At Third Notch

1. Merchandiser In Self-Service Mode

position to merchandise as a service case.

 Number of open slots above, between and below

shelving remains the same as unit in self-service

mode.

 See illustration #2 below.

3. Random Mode Shelving Position

 Shelves may be adjusted to second notch at will.

 Shelves may also be raised or lowered to desired

slot along uprights.

2. Merchandiser In Service Mode

Shelving Brackets

Set At First Notch

CASE STARTUP / LED LIGHT FIXTURE REPOSITIONING (SERVICE VS. SELF-SERVICE / LED DRIVER)

3. LED Light Fixture Repositioning

 Service cases have LED lights opposite uprights.

 Self-Service cases have LED lights positioned

near uprights.

 Important! You must reposition LED lights if

changing case from service to self service

(or vice versa). See below for illustrations.

4. LED Driver

 LED driver box is located at rear-underside of unit.

 See next page for access instructions.

ONOFF

1. Case Startup

 Case will be energized when plugged into outlet.

 Lights will turn on when rocker switch (located at

case upright) is turned on.

2. LED Light Fixtures

 LED lights are located at both header and shelving

of case (as shown below).

 Check that ALL of the light plugs are properly

connected to the LED light.

 Plug must be inserted ALL THE WAY into the

LED light orifice (with no gap) to work properly.

LED Driver

And Box

LED Lights

Rocker Switch

3-Prong

Plug

Note: Lower Shelf LED Light Is An

Optional “Upcharge” Item. It May Be

Ordered As An Aftermarket Piece With

A Harness And Installed In The Field.

Service Case

Shown

Self-Service

Case Shown

LED Light (Under Header) Typ.

LED Light

(Under Shelves) Typ.

LED Style Light Fixtures

Removal of Faulty LED Lights:

 LED lights rarely require change-out.

 Contact Structural Concepts’ Technical Service

Department for replacement LED lights.

 Turn off LED light switch.

 To remove faulty LED light, follow these steps:

A. Disconnect plug from LED light.

B. Using both hands, grasp LED light assembly

(with its magnetic mounting clips). Pull

downward and off its shelf (or header).

C. Remove magnetic mounting clips from LED

light by pressing against flange part of clip

with thumb.

>> Note: Mounting clips MAY be riveted to shelf or

header. In such instances, simply remove LED light

from mounting clips by pressing against flange part

of clips with thumb.

LED STYLE LIGHT FIXTURES

Replacement of LED lights:

 Attach magnetic mounting clips onto LED light.

 Adjust magnetic mounting clips so they are equally

spaced on LED light.

 Reattach LED light assembly to its shelf/header.

 Position properly in shelf/header.

>> Note: If mounting clips are riveted to shelf (or

header), attach by placing LED in base of clip and

then snapping into clip at FLANGE SIDE.

 Press plug’s barrel-shaped insert all the way into

LED light.

 Important: If plug is not inserted ALL THE WAY IN

the LED light’s orifice, the light may not energize.

See “BAD” vs. “GOOD” insertion illustrations

below-right.

 Turn LED light switch back on.

No Gap

Gap

Magnetic

Mounting Clip View #2

LED

Lights

Plug

Barrel

Shaped

Insert

LED

Light

Magnetic

Mounting Clip View #2

HINGED DOORS / LED DRIVER BOX ACCESS

1. Hinged Doors

 Hinged doors are illustrated below.

 Simply grasp handles and open doors to access

product.

2. LED Driver Access Box

 Caution! Only certified electricians should access

LED driver box!

 Access LED driver by opening hinged door.

 Remove LED driver box cover (via removal of

two screws).

 Remove cover tabs by lifting up and out of the

slots (that are in deck pan).

Led Driver Tabs (That

Slide In Deck Pan Slots)

Led Driver

LED Driver Box Cover

Retaining Screws

Hinged Doors, Hinges and Handles (Typ.)

CLEANING SCHEDULE

Cleaning Daily Weekly Task

Interior/Exterior XClean all glass surfaces with a household or commercial glass

cleaner and a soft cloth.

Clean the deck pan and shelving with damp cloth. For stubborn

stains or hardened residue, use hot, soapy water and soft-bristled

brush. Caution! Do not use brushes or pads with metal bristles or

coils to clean this unit as they will scratch and mar surfaces.

Stainless Steel Surfaces:

 Wash with a solution of hand dishwashing liquid detergent and

water; or a solution of baking soda and water. Rinse and polish

dry with paper towel or soft cloth.

 Never use scouring powders or steel wool as they will scratch

stainless steel.

 Brighten by polishing with a cloth dipped in vinegar or in

ammonia; sprinkle baking soda on sponge and rub gently; rinse.

Polish dry with paper towel.

 Remove streaks or heat stains from stainless steel by rubbing

with club soda.

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