IMI NORGREN PGS10H Series Manuel utilisateur

PGS10H Series Grippers

Engineering

GREAT Solutions

User instructions

for PGS10H Series

Grippers

14469UI

Our policy is one of continued research and development. We therefore reserve the right to amend,

Revisions ECN. NO. BY DATE

REL 26219 CR 09/21/12

001 26257 CR 01/28/13

002 26568 NRK 06/03/15

DRAWN DATE

CR 09/21/12

CHECKED DATE

AT 06/03/15

DES ENG DATE

CR 11/02/12

APPR, DATE

NRK 06/03/15

Revisions record

Table of contents

Section Page

Reference........................................................................................................... I.......................3

Purpose ............................................................................................................ II .......................3

Scope .............................................................................................................. III .......................3

Safety...............................................................................................................IV .......................3

Applicable Documents ......................................................................................V.......................3

Equipment Required ........................................................................................VI .......................3

Procedures...................................................................................................... VII .......................3

Cleaning and Maintenance............................................................................. VIII .....................10

Quality Assurance Requirements......................................................................IX .....................10

Speciﬁcations....................................................................................................X.....................10

02 11/16

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User Instruction for PGS10H Series Gripper

Our policy is one of continued research and development. We therefore reserve the right to amend,

I. Seference:

001POL Quality Policy

II. Purpose:

This document instructs the operator how to use the PGS10H Grippers

III. Scope:

This work instruction covers Port Size and Operation, Unlocking of Jaws & Setting Open Jaw Angle.

IV. Safety:

Safety glasses or approved eye protection must be worn at all times. Steps involving chemical bonding require the use of

proper ventilation and skin protection in accordance with manufacturer’s MSDS.

V. Purpose:

14418SP – Sales Page – PGS10HRXXXXXXXXX (Regular Jaw)

14419SP – Sales Page – PGS10HFXXXXXXXXX (Flange Jaw)

14417SP – Spare Parts List for PGS10H Gripper Series

VI. Equipment Required:

Standard Bench Tools

VII. Procedures:

A. Port Size and Operation

1. For Top, Right, Bottom and Left Air Port Orientation:

A) Ports are available in 1/8" NPS or 1/8" Rc.

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User Instruction for PGS10H Series Gripper

Gripper open

Gripper close

Our policy is one of continued research and development. We therefore reserve the right to amend,

2. For Rear Air Port Orientation:

A) Ports are available in 1/8” NPS, with hexagon socket head straight ﬁttings supplied with telescope

PGS10TELXXP.

04 11/16

14469UI REL: 002

User Instruction for PGS10H Series Gripper

B) Gripper Unlock

1. Release jaw by using a hex key or ﬂat screwdriver and pushing on drive pin through slot in side plate

C) Jaw Removal

1) Unlock gripper as shown in step B and remove pad(s) from existing jaws. Set a side for reassembly.

2) Top jaw should always be removed ﬁrst. Remove SHCS and Schnorr washer from side plate. Rotate side

plate up to about 45° and remove side plate from gripper. Set SHCS and side plate aside for re-assembly.

Gripper open

4. Remove SHCS and Schnorr washer from side plate. Rotate side plate up to about 45° angle and remove from

gripper. Set SHCS and side plate aside for re-assembly.

Our policy is one of continued research and development. We therefore reserve the right to amend,

11/16

14469UI REL: 002

User Instruction for PGS20/42 Series Gripper

3. Remove jaw from gripper and ﬂip gripper over to remove other jaw

5. For lower jaws (11103 and 10151): Remove bushing from lower jaw using a small ﬂat screwdriver or hex key and

set aside for re-assembly. Lower jaw should be rotated completely down before removal. Lift up on front of jaw by

pad so there is an angle between jaw and frame. Remove lower jaw from gripper.

6. For lower jaws (11102): Remove lower jaw from gripper.

Our policy is one of continued research and development. We therefore reserve the right to amend,

User Instruction for PGS10H Series Gripper

D. Jaw Replacement

1. For lower jaws (10151, 11102 and 11103): Apply high-temperature grease to cam and inside of jaw. Angle new

jaw so that tail of jaw goes in pocket of frame. Align pivot hole with boss and drive pin with the bottom side of the

cam slot. Carefully slide jaw over boss and onto gripper. Replace bushing over pin and into cam. Apply high

temperature grease to outside of jaw.

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14469UI REL: 002

2. Refer to step E for installing a Side Plate.

3. Flip gripper over for top jaw installation.

4. For upper jaws (10150 and 11102): Apply high-temperature grease to cam and inside of jaw. Replace bushing

over drive pin and onto gripper. Align hole in jaw with boss on frame and cam with bushing. Slide jaw over boss and

drive pin so that jaw rests on gripper. Apply high- temperature grease to outside of jaw.

5. Refer to step E for installing a Side Plate.

Our policy is one of continued research and development. We therefore reserve the right to amend,

User Instruction for PGS10H Series Gripper

E. Installing a Side Plate

1. With the Side Plate at 45°, align pins of side plate with slots of frame. Slide pins into slot. When pins are fully seated,

rotate side plate and slide down onto frame.

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2. Add Schnorr washer to M5 X 12mm SHCS. Insert through side plate and into frame. Tighten M5 SHCS to 72in-lb.

F. Installing an Indirect Sensor

1. To install an Indirect Sensor, apply a liberal amount of high temperature grease to brass bushing prongs inside

sensor. Next, move the brass bushing in the sensor to align with drive rod slot in gripper. This must be done to

correctly install sensor. Make sure the sensor is in the orientation where the cable is pointing to the rear of the gripper.

Bushing

prongs

Drive rod slot

2. Apply Loctite 262 or equivalent to the three blind M4 tapped holes.

3. Apply Loctite Silver Grade Anti-Seize to M5 X 10mm SHCS. Make sure 5mm schnorr washer is used along with M5

X 10mm SHCS before inserting into one of the jaws. Take replacement pad and insert it into the opposite side of the

jaw with SHCS sticking out. Thread SHCS into pad and tighten to 72in-lb. Repeat step for other jaw.

Our policy is one of continued research and development. We therefore reserve the right to amend,

3. Rotate sensor down onto frame. As rotation begins make sure bushing and drive rod slot are still aligned.

User Instruction for PGS10H Series Gripper

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14469UI REL: 002

Note: Whenever any part of the gripper is replaced including pads the sensor will need to be recalibrated, see step J.

4. To secure sensor to gripper, ﬂip over while holding sensor to ensure that bushing and drive rod are still aligned.

Clean all three M4 X 30mm SHCS for sensor and insert through gripper body and into sensor. Tighten M4 SHCS

to 50in-lb.

G. Pad Replacement

1. Unlock jaws on gripper & open jaws to get access to pads. Side plates DO NOT need to be removed. Refer to

Gripper Unlock section B.

2. Remove M5X10 mm SHCS along with the 5 mm schnorr washer from jaw.

Our policy is one of continued research and development. We therefore reserve the right to amend,

User Instruction for PGS10H Series Gripper

11/16

14469UI REL: 002

H. Calibrating Indirect Sensor

Sensor must be calibrated whenever any part of the gripper is replaced including pads.

1. Part Present

a) To program the sensor for a particular material thickness, apply air to the gripper and grip on the material thickness

which is to be used for the particular job. With an object such as a small Allen wrench, press the button until the

Red LED corresponding to the material range of the job lights as shown on the label.

0.5 – 0.9mm

1.0 – 1.9mm

2.0 mm - Up

Part Present– Grip 1 Sheet

Press Button for Material range

0.50 – 0.74 mm

0.75 – 0.99 mm

1.00 – 1.49 mm

Double Blank – Grip 1 Sheet

Press Button for Material range

1.50 – 1.99 mm

2.00 – 3.49 mm

3.50 mm - Up

b) Verify calibration:

(1) Close the gripper with no material between the pads. The LED should be o.

(2) Close the gripper on a single blank of material. The Red LED corresponding to your material range

should be on.

2. Double Blank

a) To program the sensor for a particular material thickness, apply air to the gripper and grip on the material thickness

which is to be used for the particular job. With an object such as a small Allen wrench, press the button until the

Red LED(s) corresponding to the material range of the job lights as shown on the label.

b) Verify calibration:

(1) Close the gripper with no material between the pads. The LED(s) should be o.

(2) Close the gripper on a single blank of material. The Red LED(s) corresponding to you material range

should be on.

0.5 – 0.9mm

1.0 – 1.9mm

2.0 mm - Up

Part Present– Grip 1 Sheet

Press Button for Material range

0.50 – 0.74 mm

0.75 – 0.99 mm

1.00 – 1.49 mm

Double Blank – Grip 1 Sheet

Press Button for Material range

1.50 – 1.99 mm

2.00 – 3.49 mm

3.50 mm - Up

VIII. Cleaning and Maintenance:

A) Remove excess grease from outer surfaces of gripper.

B) No required maintenance.

IX. Quality Assurance Requirements:

A) Verify that jaws shall open freely. Look for any irregular movement, binding, or interference.

Gripper Throat

Depth

Flange Height Working Pressure Double Sided Grip

Force Up To

Actuation Time

PGS10HF 0.91

(23.1 mm)

60psi (413kPa) Min. –

100psi (689 kPa) Max.

60psi (413kPa) Min. –

100psi (689 kPa) Max.

450lbs (200kgf) @

80psi (551kPa)

0.050±0.010 sec. close /

0.080±0.010 sec. open

PGS10HR 0.75

(19mm)

60psi (413kPa) Min. –

100psi (689 kPa) Max.

60psi (413kPa) Min. –

100psi (689 kPa) Max.

450lbs (200kgf) @

80psi (551kPa)

0.050±0.010 sec. close /

0.080±0.010 sec. open

IX. Speciﬁcations:

Regular/Flange Jaw

Single Blank Thickness Moveable Jaw

Pad Color

Opposing Jaw

Pad Color

0.50 mm to 2.0 mm Black Black

2.01 mm to 3.5 mm Silver Silver

3.51 mm to 5.0 mm Gold Silver

Our policy is one of continued research and development. We therefore reserve the right to amend,

User Instruction for PGS10H Series Gripper

Warning

Improper selection, misuse, age or malfunction of components used in

systems can cause failure in various modes. The system designer is warned

to consider the failure modes of all component parts and to provide adequate

safeguards to prevent personal injury or damage to equipment or property

in the event of such failure modes. System designers and end users are

cautioned to consult instruction sheets and speciﬁcations available from the

factory. The system designer/end user is responsible for verifying that all

requirements for the application are met.

Proposition 65: These products may contain chemicals known to the state of

California to cause cancer, or birth defects, or other reproductive harm.

Warranty

The products described herein are warranted subject to seller’s Standard

Terms and Condition of Sale, available at seller’s website.

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14469UI REL: 002

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