INSTALLATION & MAINTENANCE INSTRUCTIONS
WARNINGS
NGS 1000
Natural Gas Scrubbers
1. Read and follow all instructions contained in this manual before
installing, operating, and maintaining this equipment. Failure to
do so could void the warranty, damage the equipment, or cause
severe injury or death.
2. Relieve all pressure before dismantling unit.
NGC - Cartridges
1. Do not use cartridge if the package has been damaged or seal is
broken.
2. Store cartridges at room temperature in a dry/dark place.
3. Avoid contact with eyes or exposed skin.
4. Contents may be harmful if swallowed or inhaled as dust.
5. Spilled or discarded product should be disposed of in accordance
with all applicable government regulations.
6. Contents may become hot if exposed to water.
HOW TO ORDER
Natural Gas Scrubber cartridge and mounting kit coded numbering system
is presented in Table 1, while the parts list is in Table 2.
INSTRUCTIONS
INSTALLATION PROCEDURE
A. Read and follow all instructions contained in this manual before
installing, operating, and maintaining this equipment. Failure to do so
could void the warranty, damage the equipment, or cause severe injury
or death.
B. Review Figure 2 for NGS 1000 scrubber component nomenclature.
Refer to Figure 3 for mounting dimensions and NGS scrubber general
arrangement. Install scrubber units only in vertical position shown.
C. Install the NGS 1000 scrubber using appropriate mounting hardware.
Optional (factory supplied) universal mounting brackets are available.
D. Relieve and block all pressure before installing, maintaining, or
dismantling the NGS 1000 scrubber.
E. Remove the NGS 1000 scrubber cover (Item 3). Carefully inspect the
spring (item 6), the o-ring (item 8), and the cover/housing threads.
Remove any dirt, contaminants, or residue from the cover/housing
threads prior to final assembly.
F. Read the label on the NGC Natural Gas Cartridge (Item 1) then remove
the cartridge from the factory-sealed bag. Ensure the contents of the
NGC cartridge are never exposed to water.
G. Insert the NGC cartridge (Item 1) into the scrubber housing (Item 2).
To help with this process you may choose to insert a sheet of rolled
paper or transparency into the scrubber housing (Item 2) prior to
inserting the NGC cartridge. Remember to remove the paper or
transparency once the NGC cartridge has been installed.
H. Re-install the NGS cover (Item 3) using a wrench (see Table 3(b) for
hex size) and ensure the cover has completely bottomed out and there
is zero gap between the cover and the housing. CAUTION: DO NOT
OVERTIGHTEN the cover or thread damage may occur. Contact
the factory if threads are damaged, corroded, stripped, or galled.
I. Ensure all fittings are installed and sealed in accordance with the
manufacturer's specifications.
J. Verify that the drain cock (Item 7) is in the fully closed position
(clockwise hand tight) before pressurizing the system.
MAINTENANCE PROCEDURE
I. Refer to Table 4 to determine the suggested change-out
frequency for your Cata-Dyne™ heater application.
II. Relieve and block all pressure before installing, maintaining,
or dismantling the NGS 1000 scrubber.
III. Release and contain any residual water/ contaminates from the
drain bowl by opening the drain cock (Item 7) counterclockwise.
IV. Repeat step E of the Installation Instructions.
V. Remove and properly dispose of used or contaminated cartridges
in accordance with all applicable government regulations.
VI. Repeat steps F through J of the Installation Instructions.
Figure 2. NGS 1000 Gas Scrubber and NGC Cartridge
Table 2. Parts List
A Leader in Advanced Heating Solutions
* ADD SUFFIX-G FOR Ø1/8” NPT GAUGE PORT OPTION
ITEM DESCRIPTION
NGS-4* NGS-12*
1SCRUBBER HOUSING B16135-01 B16138-01
2CARTRIDGE NGC-4 NGC-12
3THREADED COVER B16142-01 B16143-01
4THREADED BASE B16142-02 B16143-02
5BAFFLE A16146-01 A16146-02
6CONICAL SPRING
7DRAIN COCK
8ORING A10069-42 A10069-43
9SNAP RING A16154-01 A16154-02
10 MOUNTING BRACKET
11 LABEL
PART NUMBER
B16158-01
NGS-K
A16150-01
A16149-01
