Ignite Auger 75 DDH Manuel

7519274 enUS (A)

June 2023

Printed in USA

Original Instructions

Operation & Maintenance Manual

Auger

Auger 75 DDH S/N: B6EM00101 & Above

Auger 165 DDH S/N: B6EN00101 & Above

Auger 150 PH S/N: B6EP00101 & Above

Auger 210 PH S/N: B6ER00101 & Above

FOREWORD............................................................................................................................................................3

MANUFACTURER.............................................................................................................................................3

North America ...............................................................................................................................................3

SERIAL NUMBER LOCATION ...........................................................................................................................3

Attachment / Implement Serial Number...............................................................................................................3

ATTACHMENT IDENTIFICATION .......................................................................................................................4

FEATURES AND ACCESSORIES ......................................................................................................................4

Standard Items..............................................................................................................................................4

Options And Accessories.................................................................................................................................4

SAFETY AND TRAINING RESOURCES....................................................................................................................5

SAFETY INSTRUCTIONS..................................................................................................................................5

Safe Operation Is The Operator’s Responsibility ...................................................................................................5

Safe Operation Needs A Qualified Operator.........................................................................................................5

Use Safety Rules ...........................................................................................................................................5

Call Before You Dig ........................................................................................................................................5

Silica Dust Exposure.......................................................................................................................................6

FIRE PREVENTION...........................................................................................................................................6

Maintenance.................................................................................................................................................6

Operation.....................................................................................................................................................6

Electrical......................................................................................................................................................6

Hydraulic System...........................................................................................................................................6

Fueling ........................................................................................................................................................7

Starting........................................................................................................................................................7

Spark Arrester Exhaust System......................................................................................................................... 7

Welding And Grinding .....................................................................................................................................7

Fire Extinguishers ..........................................................................................................................................7

PUBLICATIONS AND TRAINING RESOURCES .................................................................................................8

ATTACHMENT SIGNS .......................................................................................................................................9

OPERATING INSTRUCTIONS ................................................................................................................................ 12

INITIAL SETUP ............................................................................................................................................... 12

Installing The Auger On The Loader Attachment Mounting Frame .......................................................................... 12

Removing The Auger From The Loader Attachment Mounting Frame...................................................................... 12

Installing The Hydraulic Hoses On The Auger .................................................................................................... 12

Installing The Auger Bit ................................................................................................................................. 12

DAILY INSPECTION........................................................................................................................................ 14

Inspecting Attachment Mounting Frame ............................................................................................................ 14

Inspecting The Machine Quick Coupler............................................................................................................. 14

OPERATING PROCEDURE WITH LOADERS................................................................................................... 15

Approved Loader Models And Requirements ..................................................................................................... 15

Entering And Exiting The Machine ................................................................................................................... 16

Installing The Attachment .............................................................................................................................. 16

Hydraulic Quick Couplers .............................................................................................................................. 21

Operating The Controls ................................................................................................................................. 22

Operation With The Loader ............................................................................................................................ 22

Removing The Attachment............................................................................................................................. 23

LIFTING THE ATTACHMENT........................................................................................................................... 25

TRANSPORTING THE ATTACHMENT ON A TRAILER ..................................................................................... 25

Fastening The Attachment On A Trailer With The Loader Mounting Frame ............................................................... 25

Transporting The Attachment And Machine On A Trailer ....................................................................................... 26

TABLE OF CONTENTS

PREVENTIVE MAINTENANCE............................................................................................................................... 28

MAINTENANCE SAFETY WARNINGS ............................................................................................................. 28

TROUBLESHOOTING ..................................................................................................................................... 29

Troubleshooting The Attachment..................................................................................................................... 29

SERVICE SCHEDULE ..................................................................................................................................... 30

LUBRICATING THE ATTACHMENT ................................................................................................................. 31

Lubricating The Auger 150PH And 210PH Models .............................................................................................. 31

Lubricating The Auger 75DDH and 165DDH Models............................................................................................ 31

REMOVING AND INSTALLING STANDARD / HEAVY DUTY AUGER TEETH..................................................... 32

REMOVING AND INSTALLING HYDRAULIC MOTOR AND GEAR BOX............................................................ 33

ASSEMBLING AND DISASSEMBLING CHAIN REDUCTION DRIVES............................................................... 34

ATTACHMENT STORAGE AND RETURN TO SERVICE ................................................................................... 37

Attachment Storage...................................................................................................................................... 37

Return To Service ........................................................................................................................................ 37

SPECIFICATIONS.................................................................................................................................................. 38

ATTACHMENT SPECIFICATIONS.................................................................................................................... 38

Auger Dimensions........................................................................................................................................ 38

Performance Specifications............................................................................................................................ 39

Attachment Capacities .................................................................................................................................. 39

TORQUE SPECIFICATION FOR BOLTS .......................................................................................................... 40

Torque For General SAE Bolts ........................................................................................................................ 40

Torque For General Metric Bolts...................................................................................................................... 40

HYDRAULIC CONNECTION SPECIFICATIONS ............................................................................................... 42

O-ring Face Seal Connection.......................................................................................................................... 42

Straight Thread O-ring Fitting.......................................................................................................................... 42

Tubelines And Hoses.................................................................................................................................... 42

Tightening The Flare Fitting............................................................................................................................ 42

O-ring Flare Fitting ....................................................................................................................................... 43

Port Seal Fitting........................................................................................................................................... 45

Push To Connect Fittings ............................................................................................................................... 45

WARRANTY .......................................................................................................................................................... 48

ATTACHMENT / IMPLEMENT WARRANTY...................................................................................................... 48

TABLE OF CONTENTS

MANUFACTURER

North America

Ignite Attachments

2741 20th Avenue South

Moorhead, MN 56560

SERIAL NUMBER LOCATION

Attachment / Implement Serial Number

Figure 1

C221397a

Always use the serial number (Item 1) [Figure 1] of the

auger when requesting service information or when

ordering parts. Earlier or later models (identification made

by serial number) may use different parts, or it may be

necessary to use a different procedure in doing a specific

service operation.

FOREWORD

ATTACHMENT IDENTIFICATION

Figure 2

C221403a

REF. Description

1 Auger Bit

2 Auger Drive

3 Mounting Frame

4 Hydraulic Hose

FEATURES AND ACCESSORIES

Standard Items

The attachment is equipped with the following standard

items:

• Hex Drive Shaft

• Flush Face Connect Under Pressure Hydraulic Quick

Couplers

Options And Accessories

Below is a list of Options and Accessories available for

your attachment.

Auger Bits:

• Standard duty bits and teeth

• Heavy duty bits and teeth

Extensions:

• Hex extension, 610 mm (24 in)

• Hex extension, 914 mm (36 in)

Adapters:

• Hex to round adapter, 5.08 cm (2.0 in) to 6.51 cm

(2.563 in)

Augers With Standard Duty Bits:

• 15,24 cm (6 in, double flight)

• 22,86 cm (9 in, double flight)

• 30,48 cm (12 in, double flight)

• 38,1 cm (15 in, double flight)

• 45,72 cm (18 in, double flight)

• 60,96 cm (24 in, double flight)

Augers With Heavy Duty Bits:

• 15,24 cm (6 in, double flight)

• 22,86 cm (9 in, double flight)

• 30,48 cm (12 in, double flight)

• 38,1 cm (15in, double flight)

• 45,72 cm (18 in, double flight)

• 60,96 cm (24 in, double flight)

FOREWORD

SAFETY INSTRUCTIONS

Safe Operation Is The Operator’s

Responsibility

Safety Alert Symbol

This symbol with a warning statement means:

“Warning, be alert! Your safety is involved!” Carefully

read the message that follows.

DANGER

The signal word DANGER on machine signs and in

the manuals indicates a hazardous situation which, if

not avoided, will result in serious injury or death.◂

D-1002

WARNING

The signal word WARNING on the machine and in the

manuals indicates a potentially hazardous situation

which, if not avoided, could result in serious injury or

death.◂

W-2044

IMPORTANT

This notice identifies procedures which must be

followed to avoid damage to the machine.◂

I-2019

The machine and attachment must be in good operating

condition before use.

Safe Operation Needs A Qualified Operator

For an operator to be qualified, he or she must not use

drugs or alcoholic drinks which impair alertness or

coordination while working. An operator who is taking

prescription drugs must get medical advice to determine

if he or she can safely operate a machine.

Use Safety Rules

• Read and follow instructions in the machine and the

attachment’s Operation & Maintenance Manual

before operating.

• Check for underground lines before operating

attachment (if applicable).

• In addition to the design and configuration of

equipment, hazard control, and accident prevention

are dependent upon the awareness, concern,

prudence, and proper training of personnel involved

in the operation, transport, maintenance, and

storage of equipment.

• Check that the attachment is securely fastened to

the machine.

• Make sure all the machine controls are in the neutral

position before starting the machine.

• Operate the attachment only from the operator’s

position.

• Operate the attachment according to the Operation

& Maintenance Manual.

• When learning to operate the attachment, do it at a

slow rate in an area clear of bystanders.

• DO NOT permit personnel to be in the work area

when operating the machine and attachment.

• The attachment must be used ONLY on approved

machines. Visit igniteattachments.com for an

updated list of approved attachments for each

machine model.

• DO NOT modify equipment or add attachments that

are not approved by the manufacturer.

• DO NOT make any adjustments or repairs on the

machine or attachment while the engine is running.

• Keep shields and guards in place. Replace if

damaged.

Call Before You Dig

P200081

Dial 811 (USA Only)

Dial 1-888-258-0808 (USA & Canada)

When you call, you will be directed to a location in your

state / province / city for information about buried lines

(telephone, cable TV, water, sewer, gas, etc.).

SAFETY AND TRAINING RESOURCES

Silica Dust Exposure

NA3504

Silica dust can cause lung disease and is known to the

state of California to cause cancer.

Cutting or drilling concrete containing sand or rock

containing quartz may result in exposure to silica dust.

Do not exceed Permissible Exposure Limits (PEL) to

silica dust as determined by OSHA or other job site Rules

and Regulations. Use a respirator, water spray, or other

means to control dust.

FIRE PREVENTION

NA3505

Maintenance

The machine and some attachments have components

that are at high temperatures under normal operating

conditions. The primary source of high temperatures is

the engine and exhaust system. The electrical system, if

damaged or incorrectly maintained, can be a source of

arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it

can cause a fire hazard. Clean often to avoid this

accumulation. Flammable debris in the engine

compartment is a potential fire hazard.

The operator’s area, engine compartment, and engine

cooling system must be inspected every day and cleaned

if necessary to prevent fire hazards and overheating.

All fuels, most lubricants, and some coolant mixtures are

flammable. Flammable fluids that are leaking or spilled

onto hot surfaces or onto electrical components can

cause a fire.

Operation

Do not use the machine where exhaust, arcs, sparks, or

hot components can contact flammable material,

explosive dust, or gases.

Electrical

P200082

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or

replace any damaged part or wires that are loose or

frayed.

Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual for

connecting the battery and for jump starting. Do not jump

start or charge a frozen or damaged battery. Keep any

open flames or sparks away from batteries. Do not

smoke in battery charging area.

Hydraulic System

Check hydraulic tubes, hoses and fittings for damage and

leakage. Never use open flame or bare skin to check for

SAFETY AND TRAINING RESOURCES

leaks. Hydraulic tubes and hoses must be properly routed

and have adequate support and secure clamps. Tighten

or replace any parts that show leakage.

Always clean fluid spills. Do not use gasoline or diesel

fuel for cleaning parts. Use commercial nonflammable

solvents.

Fueling

P200084

Stop the engine and let it cool before adding fuel. No

smoking! Do not refuel a machine near open flames or

sparks. Fill the fuel tank outdoors.

Ultra Low Sulfur Diesel (ULSD) poses a greater static

ignition hazard than earlier diesel formulations with

higher sulfur content. Avoid death or serious injury from

fire or explosion. Consult with your fuel or fuel system

supplier to ensure the delivery system is in compliance

with fueling standards for proper grounding and bonding

practices.

Starting

Do not use ether or starting fluids on any engine that has

glow plugs or an air intake heater. These starting aids

can cause explosion and injure you or bystanders.

Use the procedure in the Operation & Maintenance

Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control

the emission of hot particles from the engine and exhaust

system, but the muffler and the exhaust gases are still

hot.

Check the spark arrester exhaust system regularly to

make sure it is maintained and working properly. Use the

procedure in the Operation & Maintenance Manual for

cleaning the spark arrester muffler (if equipped).

Welding And Grinding

Always clean the machine and attachment, disconnect

the battery, and disconnect the wiring from the Ignite

Attachments controllers before welding. Cover rubber

hoses, battery, and all other flammable parts. Keep a fire

extinguisher near the machine when welding.

Have good ventilation when grinding or welding painted

parts. Wear a dust mask when grinding painted parts.

Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as

hoods, fenders, or covers can be flammable or explosive.

Repair such components in a well-ventilated area away

from open flames or sparks.

Fire Extinguishers

P200083

Know where fire extinguishers and first aid kits are

located and how to use them. Inspect the fire

extinguisher and service the fire extinguisher regularly.

Obey the recommendations on the instructions plate.

SAFETY AND TRAINING RESOURCES

PUBLICATIONS AND TRAINING

RESOURCES

The following publications are also available for your

Ignite Attachments machine. Access them online at

Igniteattachments.com.

C221554

Operation & Maintenance

Manual

Complete instructions on

the correct operation and

the routine maintenance

of your attachment.

7519274

For the latest information on Ignite Attachments products

and the Ignite Attachments Company, visit our website at

Igniteattachments.com

SAFETY AND TRAINING RESOURCES

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