Hypertherm ArcGlide THC Manuel de référence

Field Service Bulletin
806560 Revision 3 November 2013
ArcGlide
®
THC
Replacement Parts

Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
800-643-9878 Tel (Technical Service)
800-737-2978 Tel (Customer Service)
customer.service@hypertherm.com (Customer Service Email)
866-643-7711 Tel (Return Materials Authorization)
877-371-2876 Fax (Return Materials Authorization)
Hypertherm Plasmatechnik GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
D-63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd.
82 Genting Lane
Media Centre
Annexe Block #A01-01
Singapore 349567, Republic of Singapore
65 6841 2489 Tel
65 6841 2490 Fax
65 6841 2489 (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
Unit 301, South Building
495 ShangZhong Road
Shanghai, 200231
PR China
86-21-60740003 Tel
86-21-60740393 Fax
Hypertherm Europe B.V.
Vaartveld 9
4704 SE
Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
Hypertherm Japan Ltd.
Level 9, Edobori Center Building
2-1-1 Edobori, Nishi-ku
Osaka 550-0002 Japan
81 6 6225 1183 Tel
81 6 6225 1184 Fax
Hypertherm Brasil Ltda.
Rua Bras Cubas, 231 – Jardim Maia
Guarulhos, SP - Brasil
CEP 07115-030
55 11 2409 2636 Tel
55 11 2408 0462 Fax
Hypertherm México, S.A. de C.V.
Avenida Toluca No. 444, Anexo 1,
Colonia Olivar de los Padres
Delegación Álvaro Obregón
México, D.F. C.P. 01780
52 55 5681 8109 Tel
52 55 5683 2127 Fax
Hypertherm Korea Branch
#3904 Centum Leaders Mark B/D,
1514 Woo-dong, Haeundae-gu, Busan
Korea, 612-889
82 51 747 0358 Tel
82 51 701 0358 Fax
© 2013 Hypertherm, Inc. All rights reserved.
ArcGlide and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks
are the property of their respective holders.

ArcGlide THC Replacement Parts Field Service Bulletin 806560 3
Contents
1 Parts ................................................................................................................................................. 5
Introduction ....................................................................................................................................................................................... 5
Tools ........................................................................................................................................................................................... 5
Lifter parts .................................................................................................................................................................................. 6
THC controller parts ............................................................................................................................................................... 8
HMI parts ................................................................................................................................................................................... 9
Plasma interface board ........................................................................................................................................................ 10
2 Replacing ArcGlide parts ......................................................................................................... 11
Accessing ArcGlide parts ........................................................................................................................................................... 12
Accessing lifter parts ........................................................................................................................................................... 12
Accessing control module parts ........................................................................................................................................ 12
Accessing HMI parts ............................................................................................................................................................ 12
Replacement procedures ........................................................................................................................................................... 13
228576 – Plasma interface board .................................................................................................................................... 13
228577 – THC control interface board .......................................................................................................................... 14
228578 – THC processor board ..................................................................................................................................... 15
228579 – 230 V surge board ........................................................................................................................................... 16
228580 – Lifter interface board ........................................................................................................................................ 17
228581 – HMI processor board ....................................................................................................................................... 18
228582 – HMI 7-segment display board ....................................................................................................................... 19
228583 – Momentary pushbutton switch ...................................................................................................................... 20
228584 – Torch up/down switch ..................................................................................................................................... 21
228585 – Enable/disable switch ...................................................................................................................................... 22
228586 – Lifter lower limit proximity switch .................................................................................................................. 23
228587 – Lifter upper limit proximity switch .................................................................................................................. 25
228588 – Station Enable 5 V LED .................................................................................................................................. 26
228589 – LCD display ....................................................................................................................................................... 27

4ArcGlide THC Replacement Parts Field Service Bulletin 806560
Contents
228590 – 120 VAC, 5 V, 5 amp, 25 W power source ............................................................................................... 28
228591 – Lifter slide ........................................................................................................................................................... 29
228592 – Laser pointer diode .......................................................................................................................................... 29
228593 – 11.34 kg (25 lb) Magnetic breakaway ........................................................................................................ 30
228607 – 4.54 kg (10 lb) Magnetic breakaway ........................................................................................................... 30
228595 – Lifter motor brushes ......................................................................................................................................... 31
228597 – Pneumatic breakaway ...................................................................................................................................... 31
228608 – Breakaway cable ............................................................................................................................................... 32
228938 – 20 kf (45 lbf) Replacement magnets ........................................................................................................... 35
228939 – 35.7 kf (78.7 lbf) Replacement magnets .................................................................................................... 35
228940 – Breakaway retaining tether ............................................................................................................................. 36
428081 – Servo amplifier module .................................................................................................................................... 36
428241 – Lifter side shield ................................................................................................................................................ 38
428242 – Ohmic wire ......................................................................................................................................................... 38
428245 – Sealing band ...................................................................................................................................................... 40
428302 – Lifter motor ......................................................................................................................................................... 40

ArcGlide THC Replacement Parts Field Service Bulletin 806560 5
Section 1
Parts
Introduction
This Field Service Bulletin provides information on replacement parts for the ArcGlide THC and how to replace them.
Tools
The following tools and materials are used in the replacement procedures in this FSB:
WARNING!
ELECTRIC SHOCK CAN KILL
Disconnect electrical power before performing any maintenance.
See the Safety section of the ArcGlide THC Instruction Manual for more
safety precautions.
9/16-inch wrench 3/16-inch blade screwdriver
1/4-inch socket wrench and extension Number 1 and 2 Phillips screwdrivers
14 mm, 21 mm wrenches Needle-nose pliers
Hex wrenches (inches): 3/32, 7/64, 9/64, 5/32, 3/16, 0.05 Thread sealant (
Locktite® 242 or equivalent
)
Hex wrenches (metric): 3 mm, 4 mm Level
Adjustable wrench

6ArcGlide THC Replacement Parts Field Service Bulletin 806560
1 – Parts
Lifter parts
Item Kit number Description Quantity
1228588 Station Enable 5 V LED 1
2228585 Enable/disable switch 1
3228584 Torch up/down switch 1
4228592 Laser pointer diode 1
5228608 Breakaway cable 1
6228593 11.34 kg (25 lb) magnetic breakaway 1
7228607 4.54 kg (10 lb) magnetic breakaway 1
8228597 Pneumatic breakaway 1
9228939 35.7 kf (78.7 lbf) replacement magnets 4
104473 35.7 kf (78.7 lbf) replacement magnet 1
10 228938 20 kf (45 lbf) replacement magnets 5
104513 20 kf (45 lbf) replacement magnet 1
11 228940 Breakaway retaining tether 1
1
2
3
45
67
11 8
10
9
11

ArcGlide THC Replacement Parts Field Service Bulletin 806560 7
1 – Parts
Item Kit number Description Quantity
1228595 Lifter motor brushes 2
2228580 Lifter interface board 1
3428302 Lifter motor 1
4428259 Grease gun 1
5228591 Lifter slide 1
6428245 Sealing band 1
7228587 Lifter upper limit proximity switch 1
8228586 Lifter lower limit proximity switch 1
9428242 Ohmic wire 1
10 428241 Lifter side shields 2
1
2
4
5
3
6
7
9
8
10

8ArcGlide THC Replacement Parts Field Service Bulletin 806560
1 – Parts
THC controller parts
Item Kit number Description Quantity
1228589 LCD display 1
2228578 THC processor board 1
3428081 Servo amplifier module 1
4228577 THC control interface board 1
5228579 230 V surge board 1
6228590 120 VAC, 5 V, 5 amp, 25 W power source 1
1
2
4
3
5
6

ArcGlide THC Replacement Parts Field Service Bulletin 806560 9
1 – Parts
HMI parts
Item Kit number Description Quantity
1228589 LCD display 1
2228583 Momentary pushbutton switch 1
3228582 HMI 7-segment display board 1
4228579 230 V surge board 1
5228590 120 VAC, 5 V, 5 amp, 25 W power source 1
6228581 HMI processor board 1
1
2
3
4
5
6

10 ArcGlide THC Replacement Parts Field Service Bulletin 806560
1 – Parts
Plasma interface board
Item Kit number Description Quantity
1228576 Discrete plasma interface board 1
141162 Hypernet plasma interface board 1
228604 Hypernet upgrade kit for HPR400XD and HPR800XD 1
228611 Hypernet upgrade kit for HPR130XD and HPR260XD 1
1
Autres manuels pour ArcGlide THC
1
Table des matières
Autres manuels Hypertherm Contrôleurs






















