Hydro EvoClean 1214GB Manuel utilisateur
user manual
EvoClean
(1214GB, 1215GB, 1216GB, 1217GB, 1218GB, 1214RAP, 1216RAP, 1234APAC1, 1235APAC, 1235APAC1, 1218RAP,
1218RGBAPAC)
HYD90099593
Page 2 Hydro Systems Co. 2018
contents
contents 2
introduction 3
Overview 3
1. safety 3
PPE for Cleaning Chemicals 3
Electrical 3
2. description 4
2.1 Intended Use 4
2.2 Models 4
3. contents of packaging 4
4. site survey and installation requirements 5
5. installation and connection 6
5.1 Installation Step 1: Site survey & mounting kit 6
5.2 Installation Step 2 : Incoming water supply 7
5.3 Installation Step 3 : Route discharge hose to machine 7
5.4 Installation Step 4 : Routing pick up tubes 8
5.5 Installation Step 5 : Trigger connections 9
5.6 Installation Step 6 : Power 10
5.7 Installation Step 7 : Remote Select (Optional) 10
6. setup and programming 11
6.1 Modes of operation 11
6.2 Menu structure 11
6.3 Unit controls 11
6.4 User Screens 12
6.5 Setup & Programming Step 1 : Program controller 12
6.6 Setup & Programming Step 2 : Priming 15
6.7 Setup & Programming Step 3 : Calibration 15
6.8 Alarm function 16
6.9 Formula Editor 16
7. menu structure 17
7.1 Home screen 17
7.2 USB Insert memory stick 17
7.3 Settings screen 18
7.4 Setup screen 20
8. maintenance 22
8.1 Legal Requirements 22
8.2 Advised 22
9. specifications 22
10. troubleshooting 23
11. unit diagram and replacement parts 23
11.1 Replacement parts 25
11.2 Accessory parts 26
12. decommissioning and disposal 26
13. WEEE - waste electrical and electronic equipment 27
14. warranty 27
15. electrical approvals 28
Page 3 Hydro Systems Co. 2018
introduction
1. safety
Overview
The EvoClean is a low maintenance, venturi-based, water
powered laundry unit. It features an integrated control system
that can be used for applications requiring four, six or eight
products and also offers an integrated flush manifold, ‘out-of-
product’ alarm and optional remote formula select.
Note: The EvoClean may be referred to as the ‘Dispenser’ or
‘unit’ throughout this manual.
Please look at and read these instructions carefully before
starting installation, operation, maintenance and keep for
future reference.
Remove all packaging and check the EvoClean includes all
parts against the Contents of Packaging or damage before
starting installation.
Any alterations made to the EvoClean and fittings will invalidate
the Warranty.
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS
Please use this equipment carefully and observe all warnings and cautions.
WARNING Please read precautions thoroughly before operation. Meet all applicable local codes and regulations.
WEAR Protective clothing and eye wear when dispensing chemicals or other materials or when working in
the vicinity of all chemicals, filling or emptying equipment, or changing metering tips.
ALWAYS Observe safety and handling instructions of the chemical manufacturer.
Direct discharge away from you or other persons or into approved containers.
Dispense cleaners and chemicals in accordance with manufacturer’s instructions.
Exercise CAUTION when maintaining your equipment.
Reassemble equipment according to instruction procedures.
Be sure all components are firmly screwed or latched into position.
KEEP Equipment clean to maintain proper operation.
• This unit is not to be used with ATEX chemicals.
• This unit is not to be used with chemicals outside the temperature of 0-60°C.
Do not mix cleaning chemical products.
Electrical
• All mains electrical work must be carried out in accordance
with local and national regulations, and by a qualified
electrician.
• The unit MUST be disconnected from its power source
during cleaning, servicing or when replacing parts.
• The Alarm should only be operated at or within the voltage
specified in this Installation and Manual.
• The installer and user are responsible for ensuring the
installation and operation of this Alarm are in accordance
with this Installation and User Manual and local and
national regulations.
Page 4 Hydro Systems Co. 2018
2. description
3. contents of packaging
2.1 Intended Use
• The EvoClean is intended for use in industrial applications. It is not suitable for domestic use and it must not be
used outside of its intended use.
• The product must only be used for washing and rinsing of laundry that are marked accordingly. The manufacturer
waives any responsibility arisen from incorrect usage or transportation.
2.2 EMEA models:
• 1214GB – EvoClean, 4 Product Unit – Low Flow
• 1215GB – EvoClean, 6 Product Unit – High Flow
• 1216GB – EvoClean, 4 Product Unit – High Flow
• 1217GB – EvoClean, 6 Product Unit – High Flow
• 1218GB – EvoClean, 8 Product Unit – High Flow
• EvoClean Unit
• Accessory Kit :
Wall Mount Brackets
Clips
Screws
Wall Plugs
• Chemical Pickup tube and Install Kit*
• Remote Formula Select*
• Calibration Cylinder*
• Backflow Device*
*Do not come as standard, Optional extra.
The EvoClean (Patent Pending GB1708496.3) is a low maintenance, venturi-based, water-powered laundry unit. It features an
integrated control system that can either be supplied on-board the unit or off-board within a housing. The EvoClean can be
used for applications requiring up to four, six or eight products and also offers an integrated flush manifold, ‘out-of-product’
alarm, optional remote formula select and downloadable reports. This guide contains instructions for installing, programming,
operating and troubleshooting the EvoClean. For further information and the option to download the PC formula editor please
navigate to:
http://hydrosystemseurope.com/product/evoclean/
APAC models:
• 1214RAP – EvoClean, 4 Product Unit – Low Flow
• 1216RAP – EvoClean, 4 Product Unit – High Flow
• 1234APAC1 – EvoClean, 6 Product Unit – Low Flow
• 1235APAC – EvoClean, 6 Product Unit – High Flow, EP
• 1235APAC1 – EvoClean, 6 Product Unit – High Flow
• 1218RAP – EvoClean, 8 Product Unit – High Flow
• 1218RGBAPAC – EvoClean, 8 Product Unit – High Flow, EP
*other versions are available on request.
Page 5 Hydro Systems Co. 2018
4. site survey and installation requirements
• Unit is to be installed by a trained technician; all local and national electrical and water regulations are to be
observed.
• Unit must not be installed near areas that suffer excess temperature changes, direct sunlight, frost or moisture of
any kind.
• Area must be free of high levels of electrical noise.
• Ensure the unit can be mounted in an accessible position above the height of the required discharge location.
CAUTION
Before an installation takes place it is advisable to complete a site survey to ensure the EvoClean can be installed
in a position that meets all of the requirements listed below.
• Unit must be mounted on a suitable wall, that is flat and perpendicular to the floor.
• The unit location should be well lit for any maintenance and free of high levels of dust / air particulates.
• Scheduled maintenance should be carried out on the dispenser at least once per year.
• It is a legal requirement if the EvoClean is supplied from the water mains, that a backflow device offering protection
equal or higher than the products being dispensed to prevent back siphoning of non-potable water into the water
mains. If used, hose sets used to connect the EvoClean to the mains water supply must also be compliant with
IEC 61770.
WARNING Ensure the incoming water supply hose is supported to prevent unnecessary stress on the inlet
fitting.
1. Connect incoming water supply using fittings provided. This will either be a 3/4” female Garden Hose fitting, or a
1/2” O.D.
2. A locally approved back-flow prevention device (not provided) may be required for sale and legal operation.
Page 6 Hydro Systems Co. 2018
5. installation and connection
5.1 Installation Step 1: Site Survey and Mounting Kit
5.1.1. Choose a location near to the laundry machine. Use the mounting bracket to mark the appropriate locations for the
mounting hardware. Use the mounting bracket as a hole template to mark the securing holes.
Mounting bracket: 4 product unit (Left), or 6/8 product unit including joins (Right)
5.1.2. Wall anchors are provided, please ensure they are appropriate to the wall/surface being mounted to.
5.1.3 Mount the dispenser onto the mounting bracket. Push down the clips to secure the unit.
5.1.4. Secure the dispenser at the bottom, with the remaining screw provided.
5.1.5. If the unit is configured with the off-board controller, this can be mounted using the hook and loop tape supplied.
Note: Please secure any cables so as not to create a hazard for the operator.
Page 7 Hydro Systems Co. 2018
5.2 Installation Step 2: Incoming Water Supply
5.2.1. Connect incoming water supply to EvoClean using fittings provided. This will either be a ¾’’ Female BSP swivel, or
15mm push-fit. Ensure the incoming water supply hose is supported so as not to create unnecessary force on the inlet.
5.2.2. It is a legal requirement, if the unit is supplied from the water mains, that a backflow device is installed offering protection
equal or higher than the chemical class being used. This is to prevent back siphoning of non-potable substances into
the water mains.
Note: It is possible to have the water inlet on either side of the dispenser but the outlet will always need to be on the right.
Water Outlet
Water Inlet
5.2.3. Hose sets used to connect the EvoClean to the mains water supply must also be compliant with IEC 61770.
5.3.1. Connect outlet (see above) to the washing machine using 12.7mm (½’’) or 13mm ID Flexible braided PVC Hose.
5.3.2. Secure PVC hose to barb with cable tie.
Note: It is recommended that the delivery hose between the Evoclean and the washing machine be as short as possible. Any
vertical routes should be kept to a minimum.
5.3 Installation Step 3: Route Discharge Hose to Machine
Page 8 Hydro Systems Co. 2018
5.4.1. Eductors run from left to right in the following order:
In 4 Product units (Single cabinet)
• F (Flush) 1, 2, 3, 4
In 6 product units (Single cabinet)
• F (Flush) 1, 2, 3, 4, 5, 6
In 8 Product units (Twin cabinet)
• F (Flush) 1, 2, 3, 4, 5, 6, 7, 8
Note: Flush - Do not connect any tube to this position.
5.4.2. Measure the distance from the Eductor to the base of the chemical container.
5.4.3. Cut the 12.7mm (½’’) or 13mm ID Flexible PVC Hose tube to length.
Note: Alternative hose options are available. Contact Hydro Systems for further information.
5.4.4. Push the PVC hose on to the detached check valve and secure with cable tie, then push the elbow into the eductor
and secure with the clip, as shown in the diagram on the next page.
Check Valves
Note: The check valves are supplied detached in a bag with the unit. To prevent damage, do not install hoses to the check
valve while connected to the manifold.
5.4 Installation Step 4: Routing Pickup Tubes
Page 9 Hydro Systems Co. 2018
5.4.5. Take chemical container lid and drill 20mm (¾’’) hole for PVC Hose to pass through, ensure tube is not a tight fit (to
avoid vacuum).
Note: Do not drill lid when screwed onto chemical container to avoid swarf.
5.4.6. Replace lid on container, and place the inlet tube into the container.
5.5. Installation Step 5: Trigger Connections
5.5.1. The EvoClean uses the following trigger signal inputs.
Trigger Supply Signal
(+)
Supply Signal
(-)
Connected in RELAY mode: Connected in NORMAL mode:
Trigger 1 Black Red Solenoid 1 Pre-Wash
Trigger 2 Hot White Green Solenoid 2 Main-Wash
Trigger 2 Cold Orange Blue Solenoid 2 Main-Wash
Trigger 3 Spare Brown Yellow Solenoid 3 Main-Wash
Trigger 4 Violet Slate (Grey) Solenoid 4 Final Rinse
5.5.2. All signal inputs are optically isolated high impedance input circuits. Supply signal voltages may range from 24-240
VAC, 50-60 Hz (20 mA maximum draw) or 12-24 VDC, (5 mA maximum draw) that accommodate the range typically
found in most washing machines. Each signal input connects to a signal input wire and the common. With DC signals,
polarity must be observed. The signals should be positive voltages (+). The Common is negative (-).
5.5.3. Use appropriate terminal connectors to connect the signal wires to the laundry machine.
5.5.4 If one or more triggers are not used, they do not need to be connected but should be suitably secured.
Page 10 Hydro Systems Co. 2018
5.7.3. There is a handy wall bracket that allows the remote select to be mounted and removed as necessary. The wall bracket
can be installed using the double sided tape provided (front of machine) or using screws (wall), not supplied.
CAUTION
Wires left hanging loose may be a tripping hazard. Ensure all cables are secure. Be sure the tubing will be out of
the way of walkways and will not impede motion required in the area. Creating a low place in the run of tubing will
minimize drainage from the tubing.
5.7 Installation Step 7: Remote Select (optional)
5.6 Installation Step 6: Power
5.6.1. Connect black power cable to power supply, ensuring correct polarity is followed; Brown is live and Blue is neutral.
5.6.2. It is a legal requirement to allow disconnection of the appliance from the supply after installation. The disconnection
may be achieved by having the plug accessible or by incorporating a switch in the fixed wiring in accordance with the
wiring rules.
5.7.1. The remote select is typically located on the front of the laundry machine. This allows the machine operator to change
the formula as required. Once the formula has been selected the wash program can then be started.
5.7.2. If purchased with the EvoClean, the remote formula select is installed using the flat flexible white cable already connected
to the EvoClean.
Ce manuel convient aux modèles suivants
11
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