HUSTLER FasTrak 36" & 42" Decks none Manuel utilisateur

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Hustler FasTrak

36" & 42" Decks

Parts Manual

cl-2 333559 9/08

IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public ResourceCode

Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other

states or federalareas may have similar laws.

This spark ignition system complies with Canadian ICES-002.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the

California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damagedor illegible, re-

place immediately. Replacements may be ordered per the information found in the Product Information section of the

owner’s manual.

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

WARNING:

333559 9/08 cl-3

cl-4 333559 9/08

333559 09/08 c-1

Table of Contents

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard and Anti-rollover Bracket Assemblies . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Hydro Transmission Installation S/N Prior To 07091558 . . . . . . . . 3-4

Hydro Transmission Installation S/N Higher Than 07091558. . . . . 3-6

Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Chapter 4

Honda 16 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Kohler 15 & 17 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-6

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Honda 16HP Electrical Schematic (793083). . . . . . . . . . . . . . . . . . 4-14

Kohler 15 & 17 HP Electrical Schematic (601127& 793117) . . . . . 4-16

Chapter 5

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Front Wheel Breakdown -768044 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Chapter 6

Deck Assembly 36". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Deck Pulley Assembly 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Deck Assembly 42". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Deck Pulley Assembly 42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . 6-14

Chapter 7

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Chapter 8

Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Chapter 9

Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

c-2 333559 09/08

333559 09/08 1-1

Chapter 1

General Information

This Manual covers “Mini” FasTrak 15/36 model 927343, “Mini” FasTrak 17/42 model 927350,

“Mini” FasTrak 16/42 model 927368, & “Mini” FasTrak 16/36 model 927376,

Frequently Ordered Parts

Service Literature

Options

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give

the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to

vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-

sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see

your Hustler dealer for current information and parts.

PART NO. DESCRIPTION

793836 Pump Drive Belt

793828 Deck Belt 36"

793893 Deck Belt 42"

068478 Fuel Filter Kohler

785626 Fuel Filter Honda

794370 Air Filter, Kohler

787226 Air Filter, Honda

747303 Engine Oil Filter, Kohler

787234 Engine Oil Filter, Honda

793794 20.50" 42D X 0.631 CW Blade

793802 13.75" 42D X 0.631 CW Blade

PART NO. DESCRIPTION

601156 Owners Manual

794313 Kohler Engine Manual

787242 Honda 16 HP Engine Manual

PART NO. DESCRIPTION

793331 Armrest Kit

338442 Mulch Kit, 36/42"

1-2 333559 09/08

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap

screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener

NOTE:

Loctite 592 to be used on all pipe threads.

Lubricate all grease zerks.

ABBREVIATION DESCRIPTION

CB Carriage Bolt

CE Clevis Pin

CP Cotter Pin

CS Cap Screw

CW Cup Washer

FDRW Fender Washer

FW Flat Washer

HX Hex Head

LW Lock Washer

MB Machine Bushing

MS Machine Screw

NT Nut

SC Self Tapping Cap Screw

SH Socket Head

SB Shoulder Bolt

SS Set Screw

OD Outside Diameter

ID Inside Diameter

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M16 160 215

.875 420 565 M20 320 435

1.00 625 850 M24 555 750

333559 09/08 2-1

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard and Anti-rollover Bracket Assemblies. . . . . . . . . . . . . 2-3

Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-2 333559 09/08

Tractor Frame Rivet Nut Installation

NOTES:

INDEX

NO. SERVICE

PART NO. MFG. PART

NO. QTY. DESCRIPTION

1 546911 315440 1 FASTRAK 36 FRAME

546895 320242 1 FASTRAK 42 FRAME

2 808493 808493 2 3/8-16 THREAD RIVET NUT

3 793869 793869 2 1.5 SQ TUBE PLUG

Ce manuel convient aux modèles suivants

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