HUSTLER ATZ 928143 Manuel utilisateur

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Hustler ATZ

Parts Manual

t-2 108604 10/08

108602 10/08 c-1

Table of Contents

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2

Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Chapter 3

Hydraulic System Installation—Kawasaki 31 HP HT Engine . . . . . 3-2

Chapter 4

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Chapter 5

Kawasaki 31 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 5-6

Electrical Schematic - Kawasaki (601555) . . . . . . . . . . . . . . . . . . . 5-8

Chapter 6

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . . . . . . . . 6-4

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Chapter 7

Weight Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Chapter 8

72" Side Discharge Deck Assembly (XR7) . . . . . . . . . . . . . . . . . . . 8-2

72" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-4

60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 8-6

60" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-8

Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 8-10

60" Rear Discharge Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . 8-12

60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 8-14

Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

Chapter 9

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

72" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-4

60" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-5

60" Rear Discharge Belt Routing and Tensioning. . . . . . . . . . . . . . 9-6

c-2 108602 10/08

Chapter 10

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

72" & 60" Side Discharge Deck Decals(XR7). . . . . . . . . . . . . . . . . 10-4

60" Rear Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

Chapter 11

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Chapter 12

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

108604 10/08 1-1

Chapter 1

General Information

This Manual covers Hustler ATZ model 928143, Hustler ATZ model 928150 & Hustler ATZ model

928168

Frequently Ordered Parts

Service Literature

Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give

the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to

vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-

sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see

your Hustler dealer for current information and parts.

PART NO. DESCRIPTION

783936 FILTER ELEMENT

781443 PUMP DRIVE BELT

784207 B-SECTION BELT, 72" SIDE DISCHARGE DECK

797720 B-SECTION BELT, 60" SIDE DISCHARGE DECK

795781 B-SECTION BELT, 60" REAR DISCHARGE DECK

068478 FUEL FILTER

601652 MAIN AIR FILTER ELEMENT

601653 SAFETY AIR FILTER ELEMENT

772079 KAWASAKI ENGINE OIL FILTER

798702 BLADE, F24.50"-H-F-CW, 72" SIDE DISCHARGE DECK

794685 BLADE, F20.50"-H-F-CW, 60" SIDE DISCHARGE DECK

600901 BLADE, F20.50"-L-F-CW, 60" REAR DISCHARGE DECK

795633 BLADE, F20.50"-L-F-CCW, 60" REAR DISCHARGE DECK

PART NO. DESCRIPTION

601656 ATZ OWNER’S MANUAL

601615 KAWASAKI ENGINE MANUAL

1-2 108604 10/08

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap

screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener

NOTE:

Loctite 592 to be used on all pipe threads.

Lubricate all grease zerks.

ABBREVIATION DESCRIPTION

CB Carriage Bolt

CE Clevis Pin

CP Cotter Pin

CS Cap Screw

CW Cup Washer

FDRW Fender Washer

FW Flat Washer

HX Hex Head

LW Lock Washer

MB Machine Bushing

MS Machine Screw

NT Nut

SC Self Tapping Cap Screw

SH Socket Head

SB Shoulder Bolt

SS Set Screw

OD Outside Diameter

ID Inside Diameter

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M16 160 215

.875 420 565 M20 320 435

1.00 625 850 M24 555 750

108604 10/08 2-1

Chapter 2 Contents

Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2-2 108604 10/08

Rivet Nut Installation

NOTES:

ITEM

NO. SERVICE

PART NO. MFG. PART

NO. QTY. DESCRIPTION

1 546572 381848 1 ATZ FRAME

2 N/A 808493 13 RIVET NUT, 3/8-16 THREAD

3 N/A 600961 8 RIVET NUT, 1/2-13 THREAD

108604 10/08 2-3

Footrest Assembly

NOTES:

1. Do not tighten, Floor must be able to pivot on these bolts.

ITEM

NO. SERVICE

PART NO. MFG. PART

NO. QTY. DESCRIPTION

1 359547 359547 2 STEP TREAD

2 395533 395533 1 FLOOR PLATE

3 305615 305615 2 STEP TREAD

4 086660 086660 2 NT .375-16 HX LK NY

5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN

6 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC

7 781880 781880 2 RUBBER BUMPER

2-4 108604 10/08

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