HUSTLER ATZ 928143 Manuel utilisateur
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Hustler ATZ
Parts Manual
t-2 108604 10/08
108602 10/08 c-1
Table of Contents
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2
Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3
Hydraulic System Installation—Kawasaki 31 HP HT Engine . . . . . 3-2
Chapter 4
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Chapter 5
Kawasaki 31 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 5-6
Electrical Schematic - Kawasaki (601555) . . . . . . . . . . . . . . . . . . . 5-8
Chapter 6
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . . . . . . . . 6-4
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Chapter 7
Weight Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Chapter 8
72" Side Discharge Deck Assembly (XR7) . . . . . . . . . . . . . . . . . . . 8-2
72" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-4
60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 8-6
60" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-8
Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 8-10
60" Rear Discharge Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . 8-12
60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 8-14
Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Chapter 9
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
72" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-4
60" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-5
60" Rear Discharge Belt Routing and Tensioning. . . . . . . . . . . . . . 9-6
c-2 108602 10/08
Chapter 10
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
72" & 60" Side Discharge Deck Decals(XR7). . . . . . . . . . . . . . . . . 10-4
60" Rear Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Chapter 11
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Chapter 12
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
108604 10/08 1-1
Chapter 1
General Information
This Manual covers Hustler ATZ model 928143, Hustler ATZ model 928150 & Hustler ATZ model
928168
Frequently Ordered Parts
Service Literature
Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-
sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
PART NO. DESCRIPTION
783936 FILTER ELEMENT
781443 PUMP DRIVE BELT
784207 B-SECTION BELT, 72" SIDE DISCHARGE DECK
797720 B-SECTION BELT, 60" SIDE DISCHARGE DECK
795781 B-SECTION BELT, 60" REAR DISCHARGE DECK
068478 FUEL FILTER
601652 MAIN AIR FILTER ELEMENT
601653 SAFETY AIR FILTER ELEMENT
772079 KAWASAKI ENGINE OIL FILTER
798702 BLADE, F24.50"-H-F-CW, 72" SIDE DISCHARGE DECK
794685 BLADE, F20.50"-H-F-CW, 60" SIDE DISCHARGE DECK
600901 BLADE, F20.50"-L-F-CW, 60" REAR DISCHARGE DECK
795633 BLADE, F20.50"-L-F-CCW, 60" REAR DISCHARGE DECK
PART NO. DESCRIPTION
601656 ATZ OWNER’S MANUAL
601615 KAWASAKI ENGINE MANUAL
1-2 108604 10/08
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
108604 10/08 2-1
Chapter 2 Contents
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-2 108604 10/08
Rivet Nut Installation
NOTES:
ITEM
NO. SERVICE
PART NO. MFG. PART
NO. QTY. DESCRIPTION
1 546572 381848 1 ATZ FRAME
2 N/A 808493 13 RIVET NUT, 3/8-16 THREAD
3 N/A 600961 8 RIVET NUT, 1/2-13 THREAD
1
2
2
2
3
3
108604 10/08 2-3
Footrest Assembly
NOTES:
1. Do not tighten, Floor must be able to pivot on these bolts.
ITEM
NO. SERVICE
PART NO. MFG. PART
NO. QTY. DESCRIPTION
1 359547 359547 2 STEP TREAD
2 395533 395533 1 FLOOR PLATE
3 305615 305615 2 STEP TREAD
4 086660 086660 2 NT .375-16 HX LK NY
5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN
6 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC
7 781880 781880 2 RUBBER BUMPER
1
2
1
3
45
56
7
2-4 108604 10/08
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