HM Electronics Collamat 2600 Note de version
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HM Collamat AG
Bodenmattstrasse 34
CH-4153 Reinach
Switzerland
Phone +41 61 756 28 28
Fax +41 61 756 29 29
www.collamat.ch
Collamat 2600
Technical Handbook
5999.505-01C 12.06.2007 WM22
1Index
1Index..................................................................................................................2
2Safety advices...................................................................................................3
2.1 Important Warnings...........................................................................................3
2.2 Danger Indications ............................................................................................3
2.3 Symbolerklärungen ...........................................................................................4
3Introduction........................................................................................................5
3.1 General informations.........................................................................................5
3.2 The labeler C2600.............................................................................................5
3.2.1 Prevention of accidents.....................................................................................6
3.2.2 Noise suppression.............................................................................................6
3.2.3 Stability..............................................................................................................6
3.3 Assembly parts..................................................................................................7
4Mechanical adjustments....................................................................................8
4.1 Traction unit.......................................................................................................8
4.1.1 Threading the labelweb.....................................................................................8
4.2 Adjustment of rewinder coupling force..............................................................8
4.2.1 Readjustment of paper brake............................................................................9
4.2.2 Longitudinal adjustment on the module rail.......................................................9
4.3 Adjustment of the optical label scanner...........................................................10
5Technical description.......................................................................................11
5.1 Dispenser board..............................................................................................11
5.1.1 Power supply...................................................................................................11
5.1.2 Motordriver......................................................................................................11
5.1.3 Controller.........................................................................................................11
5.2 Signals and connection diagrams ...................................................................12
5.2.1 Inputs...............................................................................................................12
5.2.2 Outputs............................................................................................................13
5.3 Transformer wiring ..........................................................................................14
5.4 Connection of the mains input.........................................................................14
5.5 Connection of the frontpanel ...........................................................................15
5.6 Grounding of the labeler..................................................................................15
5.7 Motor and motorcable .....................................................................................15
6Software..........................................................................................................17
7Trouble shooting..............................................................................................18
7.1 Fuses...............................................................................................................18
8Peripheral units and sensors...........................................................................19
8.1 Optical label scanner.......................................................................................19
8.2 Goods scanner NPN .......................................................................................20
8.2.1 Connecting the goods scanner........................................................................20
9Cabling and setting up.....................................................................................21
9.1 Cabling ............................................................................................................21
9.2 Setting up ........................................................................................................21
10 Version numbers .............................................................................................22
11 Glossary and terms .........................................................................................23
11.1 Short cuts........................................................................................................23
11.2 Signals.............................................................................................................23
11.3 Terms ..............................................................................................................23
12 Technical Data ................................................................................................24
12.1 Dimensions......................................................................................................24
13 Troubleshooting...............................................................................................27
13.1 Troubleshooting Collamat 2600 ......................................................................27
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2Safety advices
2.1 Important Warnings
Before installing and operating the Collamat 2600 read following
safety instructions:
•The labeler C2600 is exclusively determinated for labelling goods.
•The installation of a Collamat 2600 has to be done by a trained specialist.
For this you have to consider the national specific regulations of
•prevention of accidents
•mechanical stability
•construction of electrical and mechanical systems
•noise suppression
•Take notice to the technical data of the Collamat 2600. Especially the en-
vironment conditions must be observed.
•The operation of the Collamat 2600 must be done by trained personnel.
•In case of non-authorized modification guarantee will fall.
•Before connecting non-standard products ask your competent technical
supporter.
2.2 Danger Indications
•The safety symbols and danger advices on the Collamat 2600 and in this
manual must strictly be observed.
•Before connecting or disconnecting the labeler to or from the main, it must
be switched off.
•The labeler C2600 may only be opened by authorized personnel.
•Before opening the labeler C2600, it must be separated from the main po-
wer.
•It exists danger of pinching hairs, jewelry, ties, clothes etc. into the traction
unit
•It exists danger of injury by cutting fingers in the area of the paper web.
•It exists danger of injury in the area of the dancer of the unwinder of the
Collamat 2600.
•It exists danger of injury in the area of the paper stockcontroller of theCol-
lamat 2600.
•For operation on the Collamat 2600 the operating personnel must keep to
a safely place to prevent injury from the products being labeled.
5999.505-01C 12.06.2007 WM24
2.3 Symbolerklärungen
ATTENTION
Indicates danger of damaging the Collamat 2600 or other sys-
tem components, with a potential consequential danger of in-
juries.
DANGER
Indicates an immediate hazard for persons.
DANGER
Shock hazard due to high voltage at component.
DANGER
Hazard due to high temperature component.
ATTENTION
ESD warning (Electro Static Discharge). The PC boards or
component may only be touched in an electrostatically pro-
tected environment.
NOTE
Important or additional information to Collamat 2600 or to the
documentation.
Issue 12.6.2007
Technical modifications reserved.
Collamat is a registered trademark of HM Collamat AG
© Copyright 2004 by HM Collamat AG, CH-4147 Aesch
All rights reserved.
This operating manual may neither in whole or in part be reproduced, dupli-
cated, or copied; electronically or otherwise, without express written consent
of HM Collamat AG.
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5999.505-01C 12.06.2007 WM 25
3Introduction
3.1 General informations
This technical handbook describes the construction and the function of the
Collamat 2600. In addition to the operating instructions, it contains the neces-
sary tips and adjustments to get optimum use of the Collamat 2600. The de-
scriptions of each electrical or mechanical device also helps for quick error
analysis and error elimination.
We recommend you to replace the complete electronic boards. Return it to
HM Collamat AG or to its representative for repair. You can then feel sure,
that the high quality standard of the Collamat 2600 can also be guaranteed
after repair.
3.2 The labeler C2600
Special characteristics of the Collamat 2600:
•resistant to wear, no clutch/brake-system
•robust, stable
•easy installation and operation due to the modular construction
•quick change-over to other labelling tasks
•high performance
•high reliability
•latest SMD-technology
•high precision 2-phase steppermotor
The traction unit as well as the other peripheral assemblies are mounted on
a modular rail. The modular rail is equipped with an integrated scale.
The operating elements for dispensing speed, predispensing, optical label
scanner, as well as the mains switch are placed right on the body of the trac-
tion unit itself. The feedroller of the traction unit is provided with a special
coating for permanent nonslip torque transmission onto the paperweb. The
rewinding force of the rewinder as well as the braking power of the paper
brake are adjustable at the traction unit from the outside.
The installation of the Collamat 2600 must be done by trained personnel. For
this you have to consider the national specific regulations of:
•prevention of accidents
•noise suppression
•mechanical stability
•construction of electrical and mechanical systems
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3.2.1 Prevention of accidents
While installing and connecting the Collamat 2600 take care that the signal
cablesandpower cables can'tbecomeobstacles. The cablesmustbe placed
and installed according to the national safety requirements. Take care that
the signal cables are not placed beneath power cables.
The power switch and the controll elements must easily be accessible.
3.2.2 Noise suppression
The dispenser C2600 is shielded according to the CE directives. Only cables
which are certificated by HM Collamat AG may be used for connecting the
dispenser to the peripheral units and the mains power.
3.2.3 Stability
If the Collamat 2600 is used on a movable stand, this stand must be capable
to be tilt 10° in each direction. See also following Figure 1:
Figure 1: Stability of the stand
10° 10°
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3.3 Assembly parts
The assembly parts are mounted and placed on a modular rail. Following fig-
ure 2 shows these assembly parts with their names on the modular rail:
Legend:
1: Unwinder dancer
2: Unwinder
3: Traction unit
4: Papierbremse
5: Modular rail
6: Support
7: Adapter
Figure 2: Assembly parts
123 4 567
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4Mechanical adjustments
4.1 Traction unit
4.1.1 Threading the labelweb
Threadthelabelweb asshown infigure3 upto thedispensingedge anddraw
it out by approx. 1 m. Detach the labels from the paperweb at the drawn-out
web. Then open the pinchroller by turning the knob (1), place the paperweb
over the dispensing edge and finish threading the paperweb as shown in fig-
ure 3. Close the pinchroller. Adjust the side guides of the paperweb well,
leaving 0.5 mm free space to the paperweb's edge.
4.2 Adjustment of rewinder coupling force
The coupling force of the rewinder is factory-set. Proceed as follows if out of
adjustment: Detach winding spindle (1) after unscrewing the M5-bolt (3).
Screw M8-bolt (2) accordingly:
•in = harder coupling
•out = softer coupling
Figure 3: Threading
1
Figure 4: Rewinder coupling
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2
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4.2.1 Readjustment of paper brake
The braking force is factory-set to an optimum value. Should it, however, be
unadjusted, readjust it with the M3-bolt (1) in the web-end controlbox of the
traction unit, from the outside.
•Screw in bolt = higher braking force
•Unscrew bolt = lower braking force
4.2.2 Longitudinal adjustment on the module rail
Unscrew 4 bolts with special tool (wrench for socket head cap screws 5 mm)
one half turn.
Move device, observing scale on module rail. Then tighten bolts equally..
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Figure 5: Paperbrake
Figure 6: Longitudinal adjustment
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4.3 Adjustment of the optical label scanner
Proceeding of the adjustment of the optical label scanner:
Switch on the Collamat 2600. Set the label scanner potentiometer to zero.
Pull the labelweb so that the gap is located below the marking 1 of the scan-
ner. Turn the potentiometer until the red LED on the scanner goes off. Con-
tinue pulling the labelweb until a label is located below the scanner. Continue
turning the potentiometer until the LED switches off again.
Theoptimum settingisatthecenter positionofthetwopotentiometersettings
witch turned the LED off.
Remark:
If the setting of the optical label scanner is faulty, the gap between the
labels will not be detected. After the triggering of a labelling operation,
the labeler will stop after approx. 0.75 m of the labelweb.
For transparent labels, please use the mechanical label scanner.
Figure 7: Adjustment of the optical label scanner
Gap
LED
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Table des matières
