Hinowa HS701 Mode d’emploi

User Manual - Machine Safety

and Maintenance

Original instructions - Always store this manual close to the machine.

MINIDUMPER

HS701

STANDAR SKIP

SELF LOADING VERSION

HI-TIP VERSION

MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

TABLE OF CONTENTS

INTRODUCTION ........................................................................................Page 6

DECLARATION OF COMPLIANCE........................................................Page 7

1. TECHNICAL DATA................................................................Page 8

1.1 Identification data....................................................................................Page 8

1.2 Localization of the manual ....................................................................Page 9

1.2.1 Standard skip and Hi‐Tip version ............................................Page 9

1.2.2 Self Loading version clature ......................................................Page 9

1.3 Nomenclature ..........................................................................................Page 10

1.3.1 Standard Skip ..............................................................................Page 10

1.3.2 Hi‐Tip version..............................................................................Page 12

1.3.3 Self Loading version....................................................................Page 14

1.4 Information on safety ..............................................................................Page 16

1.5 Controls station ........................................................................................Page 18

1.6 Pictograms ..............................................................................................Page 19

1.7 Pictograms’ position ................................................................................Page 24

2. SAFETY AND ACCIDENT PREVENTION ......................Page 27

2.1 Please read instructions carefully..........................................................Page 27

2.2 Clothing and protective equipment ....................................................Page 27

2.3 Non‐authorized modifications ..............................................................Page 27

2.4 Safety valves ............................................................................................Page 27

2.5 Safety and protective device ................................................................Page 28

2.5.1 Skip cilynder safety lock ............................................................Page 28

2.5.2 Safety lock with skip support in reised position ....................Page 29

2.5.3 Buzzer indication ........................................................................Page 29

2.5.4.Emergency lever to switch‐off engine......................................Page 30

3. PRECAUTIONS TO BE ADOPTED BEFORE STARTING

ENGINE ......................................................................................Page 30

3.1 Safety in the workplace ..........................................................................Page 30

3.1.1 Night‐time use ............................................................................Page 31

3.1.2 Underground use ......................................................................Page 31

3.1.3 Use in an explosive atmosphere ..............................................Page 31

3.2 Fire prevention ........................................................................................Page 31

3.3 Prevention against exhaust fumes ........................................................Page 32

3.4 Risk of electrocution ................................................................................Page 32

4. CONTROL STATION, CONTROL AND OPERATING

INSTRUCTIONS ........................................................................Page 33

MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

4.1 Throttle ......................................................................................................Page 33

4.2 Control panel............................................................................................Page 34

4.2.1 Standard and self loading version ............................................Page 34

4.2.2 Hi‐Tip ............................................................................................Page 36

4.3 Hydraulic valve controls ........................................................................Page 38

4.3.1 Operating the undercarriage ‐ Fixed version (The same operations

can be repeated also with the Extendable undercarriage version) ......Page 38

4.3.2 Undercarriage extension ............................................................Page 39

4.3.2.1 Standard Skip version ....................................................Page 39

4.3.2.2 Hi‐Tip version..................................................................Page 40

4.3.2.3 Self Loading version ......................................................Page 40

4.3.3 Operating the skip ......................................................................Page 41

4.3.3.1 Standard Skip version ....................................................Page 41

4.3.3.2 Hi‐Tip version..................................................................page 41

4.3.3.3 Self Loading version ......................................................Page 42

4.3.4 Movement present only for Hi‐Tip version and self loading

4.3.4.1 Lift the Skip......................................................................Page 42

4.3.4.2 Move the bucket..............................................................Page 43

4.4 Operating the 2nd drive speed and the undercarriage system ........Page 43

4.4.1 Standard Skip version ......................................................Page 44

4.4.2 Hi‐Tip version ....................................................................Page 44

4.4.3 Self Loading version ..........................................................Page 45

5. USE AND PRECAUTION TO BE TAKEN WHEN

WORKING ..................................................................................Page 46

5.1 Diesel engine controls ............................................................................Page 46

5.1.1 Running‐in of the engine............................................................Page 46

5.1.2 Precautions when starting the engine ......................................Page 46

5.1.3 Start the engine with low battery voltage................................Page 48

5.1.4 Stopping the engine ....................................................................Page 49

5.1.5 Checks while driving ..................................................................Page 50

5.2 Battery switch ..........................................................................................Page 52

5.3 Precautions when driving ......................................................................Page 53

5.3.1 Drive..............................................................................................Page 53

5.3.2 Safety warning for drive on slopes ..........................................Page 54

5.3.3 Maneuvers on soft soil................................................................Page 55

5.4 Skip ............................................................................................................Page 55

5.5 Lifting the Skip ........................................................................................Page 55

5.6 Precautions to adopt transporting a load ............................................Page 56

5.7 Parking and stopping the machine on slopes......................................Page 57

5.8 Towing the machine ................................................................................Page 57

MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

5.9 Loading/unloading the machine on/off a transport vehicle..............Page 57

5.10 Precautions when transporting the machine ......................................Page 59

5.11 Lifting the machine ..............................................................................Page 60

5.12 Use of undercarriage with rubber tracks ..........................................Page 62

5.13 Preliminary check before start the work ..........................................Page 62

5.14 Engine emergency stop ........................................................................Page 63

6. MAINTENANCE ....................................................................Page 64

6.1 Safety instructions to carry out maintenance work ............................Page 64

6.2 Table of recommended fluid ..................................................................Page 66

6.2.1 Engine oil......................................................................................Page 66

6.2.2 Hydraulic oil ................................................................................Page 66

6.2.3 Fuel ................................................................................................Page 67

6.2.4 Grase..............................................................................................Page 67

6.3 Engine maintenance ..............................................................................Page 67

6.3.1 Refuelling fuel..............................................................................Page 68

6.3.2 Fuel filter maintenance ..............................................................Page 69

6.3.3 Engine oil......................................................................................Page 70

6.3.4 Engine air filter maintenance ....................................................Page 72

6.3.5 Clean oil cooler ............................................................................Page 73

6.4 Hydraulic system ....................................................................................Page 74

6.4.1 Hydraulic oil ................................................................................Page 75

6.4.2 Hydraulic oil filter ......................................................................Page 76

6.4.3 Gearbox oil ..................................................................................Page 77

6.5 Grease point..............................................................................................Page 78

6.6 Maintenance on the lifting mechanisms (only for hi tip version) ....Page 78

6.7 Electric system..........................................................................................Page 79

6.7.1 Battery replacement ....................................................................Page 79

6.7.1.1 standard skip and hi‐ tip version..................................Page 79

6.7.1.2 selfloading version..........................................................Page 79

6.7.2 Battery ..........................................................................................Page 79

6.7.3 Fuses and relays ..........................................................................Page 81

6.7.4 Tilt indicator ( only for hi tip version)......................................Page 82

6.7.5 Contact sensing ( only for hi tip version)................................Page 82

6.7.6 check the elettrical system with the buzzer

(only for hi tip version) ................................................................Page 82

6.8 Rubber tracks maintenance ..................................................................Page 83

6.8.1 Checking track tension ..............................................................Page 83

6.8.2 Tensioning rubber tracks............................................................Page 84

6.8.3 Removing rubber tracks ............................................................Page 85

6.8.4 Installing rubber tracks ..............................................................Page 86

6.9 Tightening bolts and nuts ......................................................................Page 86

6.10 Storage of the machine..........................................................................Page 87

7. TECHNICAL SPECIFICATIONS ........................................Page 88

7.1.1 Technical characteristics standard dumper bed version ................Page 88

7.1.2 Technical characteristics hi‐tip version..............................................Page 90

7.1.3 Technical characteristics self loading version ..................................Page 92

7.2 Hydraulic system diagram ‐ fixed undercarriage version ................Page 94

7.2.1.1 Standard Skip version with fixed undercarriage ................Page 94

7.2.1.2 Standard Skip version with extendable undercarriage ......Page 95

7.2.2.1 Hi‐Tip version with fixed undercarriage ............................Page 96

7.2.2.2 Hi‐Tip version with extendable undercarriage ..................Page 97

7.2.3.1 Self loading version with fixed undercarriage....................Page 98

7.2.3.2 Self loading version with extendable undercarriage ........Page 99

7.3 Electric system layout standar skip e selfloading version ......................Page 100

7.4 Electrical system layout hi tip version ................................................Page 101

COMPACT DUMPER HS701 ‐ HINOWA

4MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

INTRODUCTION

Dear Customer,

First of all, thanks for choosing the Hinowa HS701 Dumper and we hope that you will be

fully satisfied with your purchase.

Now you own a working machine you can always rely on, provided you follow the operating

and maintenance instructions.

Please read this manual carefully before operating the machine, including start‐up,

use, maintenance, fueling or any other operations.

Safety is our first objective when we design and produce our machines. Unfortunately, any

effort to improve and maintain safety during operations can be undermined by a single act

of imprudence by the user.

Accident prevention is strictly related to carefulness, prudence and proper training of the

personnel assigned to use, transport and maintain the machine.

Responsible users should read and comprehend these instructions thoroughly, especially the

provisions dedicated to safety, then strictly apply them.

The dumper should be used only by properly trained personnel. Operating a machine

without being fully aware of its technical characteristics may result in accidents affecting

safety and health of persons. Please read this manual carefully prior to operating the machi‐

ne and familiarize with it. In any case, the owner (even in the event that the machine is bor‐

rowed or rented) should ensure that any operators read and comprehend this manual before

starting to operate the machine, including maintenance instructions; please make also sure

that workers operating the machine have been trained to use it.

This manual should be regarded as a permanent component of your machine, therefore it

should always remain near the dumper, placed in the specific holder on the machine. Our

products are subject to continuous improvements, therefore they could be equipped with

components different from the ones shown herein; please ask your Hinowa authorized dealer

for any product update.

Please do not hesitate to contact your Hinowa authorized dealer for any information or

intervention on our products. Our expert dealers are always ready to assist and provide you

with useful information and recommendations to use the machine in the most efficient way.

They can also suggest the use of suitable equipment and provide assistance to supply our

original, high‐quality and interchangeable spare parts.

To submit a correct request for the spare parts needed, each order should be accompanied by

the serial number of the machine.

Enjoy your work with Hinowa!

CE COMPLIANCE DECLARATION

With the declaration of conformity, Hinowa confirms the conformity of the dumper

to the directives and standards valid at the time of immission on the market. All the

modifications or constructive integrations of the dumper performed on own initia‐

tive, may affect safety and invalidate the CE declaration.

MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

MUHS70120615

COMPACT DUMPER HS701 ‐ HINOWA

1. TECHNICAL DATA

1.1 IDENTIFICATION DATA

In case of request for this machines, you will have to make available the most

important information, for example the serial number of the machine end the serial

number of the engine.

A) CEPLATE POSITION

B) SERIAL NUMBER OF THE ENGINE

Table des matières

Manuels Véhicule utilitaire populaires d'autres marques

Polaris

Polaris ACE 900 SP Manuel utilisateur

TrailMax

TrailMax T-12-UR Manuel utilisateur

Floe

Floe Cargo Max 9.5-73 Manuel utilisateur

Toro

Toro 07277 Workman 2110 Manuel utilisateur

Taylor-Dunn

Taylor-Dunn B0-050-00 Manuel

Toro

Toro 133-7128 Manuel utilisateur

Taylor-Dunn

Taylor-Dunn ET 3000 Manuel utilisateur

Kayo

Kayo S70 Manuel utilisateur

Range Road

Range Road RR608 Manuel utilisateur

Landoll

Landoll 900D Series Manuel utilisateur

pronovost

pronovost PUMA-10000 Manuel utilisateur

SSI SCHAEFER

SSI SCHAEFER WEASEL LITE Manuel utilisateur

Club Car

Club Car TURF 272 2005 Manuel

Toro

Toro 07059TC Manuel utilisateur

Cushman

Cushman Turf Truckster 84069 Manuel utilisateur

BERG

BERG Large Trailer Manuel utilisateur

Cub Cadet

Cub Cadet Big Country 641 Manuel utilisateur

Westward

Westward Go-4 XTR Manuel utilisateur