Hinowa HP 1100 Manuel d'instructions

MUHP110020404

MANUAL USE

AND MAINTENANCE

MINIDUMPER MODEL HP1100

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Contents

DECLARATION OF CONFORMITY Page 4

INTRODUCTION Page 5

MINI-DUMPER IDENTIFICATION DATA Page 6

CLASSIFICATION Page 7

TERMINOLOGY Page 7

SAFETY WARNINGS Page 8

PICTOGRAMS Page 9

SAFETY AND ACCIDENT PREVENTION

1. GENERAL WARNING Page 11

1.1 Read carefully safety instructions Page 11

1.2 Follow safety instructions Page 11

1.3 Clothing and protective wear Page 11

1.4 Unauthorised alterations Page 12

1.5 Safety valves Page 12

OPERATING SAFELY

2. MEASURES TO TAKE BEFORE STARTING THE ENGINE Page 13

2.1 Safety in the working area Page 13

2.2 Fire prevention Page 13

2.3 Warning against exhaust fumes Page 14

3. MEASURES TO TAKE WHILE WORKING Page 15

3.1 Precautions when starting engine Page 15

3.2 Precautions when driving Page 15

3.3 Precautions when transporting the crawler Page 15

3.4 Transporting the machine Page 15

3.5 Parking the machine safely Page 16

3.6 Be prepared in case of emergency Page 16

3.7 Wear protective garments Page 16

3.8 Protect yourselves against noise Page 16

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4. OPERATING INSTRUCTIONS Page 17

4.1 Driver’s seat and controls- standard undercarriage Page 17

4.2 Driver’s seat and controls – extensible undercarriage Page 17

4.3 Gasoline engine controls Page 18

4.3.1 Starting the engine Page 18

4.3.2 Using the engine Page 18

4.3.3 Stopping the engine Page 20

4.4 Diesel engine controls Pag. 21

4.4.1 Motor Start Pag. 21

4.4.1.1 Manual start trough self-winding system Pag. 21

4.4.1.2 Electrical start Pag. 22

4.4.2 Motor functioning Pag. 23

4.4.2.1 Motor functioning Pag. 23

4.4.2.2 Checks to be done while the motor is working Pag. 23

4.4.3 Motor stop Pag. 23

4.5 Moving the machine Page 25

4.5.1 Operating the undercarriage – standard versionl Page 25

4.5.1.1 Operating hydraulic tilting Page 26

4.5.1.2 Operating 2nd translation speed Page 26

4.5.1.3 Optional control lever Page 26

4.5.1.4 Operating external tool Page 27

4.5.2 Operating undercarriage – extensible undercarriage Page 28

4.5.2.1 Operating hydraulic tilting Page 29

4.5.2.2 Operating extensible undercarriage Page 29

4.5.2.3 Operating 2nd translation speed Page 30

4.5.2.4 Optional control level Page 30

4.5.3 Manoeuvring on soft soil Page 31

4.5.4 Avoiding manoeuvring on inclined slopes Page 31

4.5.5 Parking and stopping on inclined slopes Page 31

4.5.6 Transporting the machine Page 31

4.5.7 Lifting the machines Page 33

4.5.8 Using rubber tracks Page 33

5 MAINTENANCE Page 34

5.1 Correct machine inspection and maintenance procedures Page 34

5.2 Engine maintenance Page 35

5.2.1 Oil level check Page 35

5.2.2 Engine oil replacement Page 35

5.2.3 Air filter check Page 35

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5.3 Hydraulic system Page 35

5.3.1 Hydraulic oil Page 36

5.3.2 Hydraulic oil filter Page 36

5.3.3 Oil reduction translator Page 37

5.4 Electric system Page 38

5.4.1 Battery Page 38

5.5 Rubber tracks maintenance Page 39

5.5.1 Checking track tension Page 39

5.5.2 Track loosening/tightening procedures Page 39

5.5.3 Checking rubber tracks Page 40

5.5.4 Replacing rubber tracks Page 42

5.6 Checking nuts & bolts tightness Page 44

5.7 Storing the machine Page 45

6. TECHNICAL SPECIFICATIONS Page 46

6.1 Technical data Page 46

6.2 Hydraulic system diagram-standard version-gasoline motor Page 48

6.2.1 Hydraulic system diagram legend Page 48

6.3 Hydraulic system diagram-extensible version-gasoline motor Page 49

6.3.1 Hydraulic system diagram legend Page 49

6.4 Hydraulic system diagram-standard version-diesel motor Page 50

6.4.1 Hydraulic system diagram legend Page 50

6.5 Hydraulic system diagram-extensible version-diesel motor Page 51

6.5.1 Hydraulic system diagram legend Page 51

7. IDENTIFYING MALFUNCTIONS Page 52

Appendix Page 54

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INTRODUCTION

Dear customer,

First of all, thank you for choosing a Hinowa Minidumper HP1100 and we hope

that you will be satisfied by your recent purchase.

You have now a working instrument you can rely on as long as you follow the

operating and maintenance instructions.

Carefully read this manual before starting, operating, maintaining, refuelling

or doing any other operations on the machine.

We always have safety in mind when designing and manufacturing our machines.

Unfortunately, our effort is void when the machine is not operated safely.

Preventing accidents is also connected to paying attention, being careful and to

have properly trained people operating, transporting and maintaining the

equipment.

Among the operator’s responsibilities is to read and understand all the safety

instructions given in this manual and to apply them strictly.

Only allow properly trained staff to operate the minidumper. Working with

equipment of which you ignore the technical specifications can cause errors with

subsequent danger to health and safety. In order to acquire all the necessary

preparation, read carefully this manual before starting the machine. In any case the

owner’s responsibility (even if the machine is lent or hired) is to make sure that,

before starting work, all operators read and understand this operator’s manual and

are properly trained to operate this equipment.

This manual is part of the machine and must be always kept with it.

Our machines are constantly been improved and could therefore show

characteristics different from the ones shown in this manual; contact your Hinowa

dealer to have updated information.

Do not hesitate to contact your Hinowa dealer for all useful information or repair; he

is always informed on the best way to operate your machine and will advise you on

suitable equipment. He will also supply you with original spare parts, which is the

only guarantee of quality and perfect replacement. When ordering parts, please

specify the machine serial number if you want to make sure to get the right parts.

Good work with Hinowa!

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MINI-DUMPER IDENTIFICATION DATA

A) “CE” PLATE PLACE AND MARK

B) POSITION OF IDENTIFICATION PLATES OF MACHINE PARTS

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ENGINE SERIAL NUMBER

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CLASSIFICATION

TERMINOLOGY

To help you understand all the safety and instruction warnings as well as the

operating and maintenance instructions of the minidumper HP 1100, you will find

below the names of the machine various parts:

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EEMINIDUMPER MODEL HP 1100

HP1100 / ***

Minidumper type

Minidumper model

1 Track tensioner sprocket

2 Rubber crawler frame

3 Roller

4 Traction reduction unit

5 Sprocket

6 Rubber track

7 Hydraulic oil tank

8 Engine

9 Fuel tank

10 Oil filter

11 Footboard

12 Hydraulic pump

13 Battery

14 Heat - exchanger

15 Hydraulic distributor

16 Flanges for special equipment

17 Hydraulic auxiliary plugs

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SAFETY INFORMATIONS

Before starting work and before any maintenance jobs, read, understand and follow

all the precautions and warning given in this manual to avoid any accidents.

This is a safety-warning signal.

Take care when you see this signal on the machine

or in the manual, as there is a potential danger of

bodily injury.

Take the necessary precautions and follow safe

operating procedure.

Words DANGER and WARNING are used along

with this safety signal.

The word danger indicates the most serious risks,

which could cause serious injuries or even death if

danger is not avoided.

It can also cause damage to the machine.

The word ATTENTION indicates possible

dangerous situations, which could cause light

injury or harm to people. This wording can also be

used only in case of possible damage to the

machine

This message is used in case of situations, if not

avoided, could shorten the life of the machine

Hinowa Company cannot foresee all possible dangerous circumstances when

operating or maintaining the machine.

If all the instructions and operations allowed for this machine are followed, you can

be sure that the operator and the people nearby can operate safely and without any

risk of damaging the machine.

Please contact us in case of doubt about safety procedures.

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EEMINIDUMPER MODEL HP 1100

PERICOLO

ATTENZIONE

IMPORTANTE

DANGER

WARNING

IMPORTANT

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PICTOGRAMS

CONSULT THE MANUAL

Carefully read the contents of this manual before starting, operating, doing

maintenance jobs, refuelling or other operations on the machine.

DANGER WORKING AREA

Never stay close or within the working area of the

machine equipment.

HYDRAULIC OIL FILTER

HYDRAULIC OIL LEVEL

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