HeMaTech 3925-0050 Manuel utilisateur

leak test flow test volume test test systems test machines

Leak Tester 3925 –0060

Operating Instructions

EN 3925-0060 V207-00 MANUAL R03.doc

Please read these instructions, before installing, starting up, storing or handling this device.

Any trademarks referred to in this manual are the

sole property of the corresponding owner.

HeMaTech Prüftechnik GmbH & Co. KG

Siemensstrasse 7

DE-71409 Schwaikheim

Phone +49 (0)71 95/13 69 0

Fax +49 (0)71 95/13 69 29

Internet http://www.hematech.de

Edition 07/2010

EN 3925-0050 V205-00 MANUAL R01.doc

Contents

Leak Tester 3925 –0060................................................... 1

Operating Instructions........................................................ 1

Introduction ...................................................................... 7

Concerning these operating instructions .................................................7

Intended use .......................................................................................8

Warranty.............................................................................................9

Structure of the manual ......................................................................10

Safety measures .............................................................. 12

Safety notes....................................................................................... 12

Symbols used .................................................................................... 14

Product description.......................................................... 15

The differential pressure method.......................................................... 15

Performance characteristics.................................................................18

Design and working principle ..............................................................19

Scope of delivery ...............................................................................20

View of device ...................................................................................21

Control elements ...............................................................................23

Installation and start-up ................................................... 25

Connecting peripheral equipment........................................................25

Switching the device ON and OFF....................................................... 28

Initializing....................................................................... 29

The display ..................................................................... 30

Working with the program ..................................................................31

Using the write protection switch..........................................................31

Command reference........................................................ 32

Program structure ..............................................................................32

Menu 1. AUTOMATIC........................................................................33

Sequencer ........................................................................................... 35

Automatic mode without leak simulation ................................................. 36

Menu 2. MANUAL .............................................................................37

1. Test ................................................................................................ 37

1.1 Determination of a reference record ................................................. 39

1.1 Sequencer ..................................................................................... 40

2. Pressurize (Flooding)......................................................................... 42

Menu 3. SETUP ................................................................................. 44

1. Set parameter (Test program)............................................................. 44

1.1 Printout PARAMETER....................................................................... 51

1.2 Copying an existing test program ..................................................... 53

2. Date & Time. ................................................................................... 54

3. Serial ports ...................................................................................... 55

3.1 Output format Profibus.................................................................... 62

3.2 Output format Profinet....................................................................67

4. Sequencer........................................................................................77

4.1 Printout SEQUENCER PARAMETER....................................................79

5. Adjusting the filling/testing pressure manually (option 0050-04).............81

6. Adjusting the vacuum manually (option 0050-01).................................83

Menu 4. DELETE ............................................................................... 84

Menu 5. PRINT MENU....................................................................... 85

1. View Program Status..........................................................................85

2. Data Collection ................................................................................86

2.1 Print Data Collection .......................................................................87

3. Operating data.................................................................................88

4. Counter...........................................................................................88

5. Backup ............................................................................................89

6. Error counter status ...........................................................................90

7. Record.............................................................................................91

8. Record Reverence .............................................................................93

Menu 6. SETTINGS ........................................................................... 95

1. Display ............................................................................................95

2. System parameters ............................................................................97

3. Pressure control ................................................................................99

4. System status ....................................................................................101

5. Options ...........................................................................................102

Testing and Setup.......................................................... 104

Testing the leak tester .......................................................................104

Setting up the device for specimen .....................................................106

Leak simulation (option) ....................................................................107

Maintenance................................................................. 108

Maintenance contract .......................................................................108

Maintenance plan ............................................................................108

Errors, Causes and Remedy ...............................................................109

Acknowledging error messages ..........................................................109

Trouble Shooting Chart.....................................................................110

Signal Exchange with Machine Control............................ 114

Automatic operation .........................................................................115

In semi-automatic operation ..............................................................118

Sample printouts ........................................................... 122

Protocol printout ..............................................................................122

Program parameters.........................................................................123

Result memory .................................................................................124

System parameters............................................................................125

Appendix...................................................................... 127

Plug assignment...............................................................................128

Pneumatic diagram (vacuum device) ..................................................128

Pneumatic diagram (overpressure device)............................................130

Technical Data.................................................................................130

EC - Declaration of Conformity ......................................................... 133

Index.............................................................................................. 134

Contact address: ............................................................................. 138

EN 3925-0060 V207-00 MANUAL R03 7

HeMaTech

Prüftechnik

Introduction

In this chapter you will find some introductory remarks concerning the use of this test-

er, as well as explanations concerning the structure of these operating instructions and

the symbols and text markings used in this manual.

The installation instructions for the device address to persons (skilled electricians and

service engineers) who are entrusted with the installation and maintenance of the de-

vice. These persons must be fully familiar with and strictly follow all regulations con-

cerning electrical engineering.

The installations for operation of the completely installed device are intended for all

persons who will use and make adjustments to the device.

Concerning these operating instructions

The following pages will inform you about the proper use of the device in your produc-

tion or testing environment.

HeMaTech Prüftechnik attaches great importance to the safe, appropriate and eco-

nomical use of the device. However, this requires that you read these operating in-

structions thoroughly before you install and use the device. It contains important

information, which will help you to avoid dangers and enhance the reliability and ser-

vice life of the device. Always keep these operating instructions close at hand near the

device and read the chapter

Safety measures

for your own safety. Strictly follow all

notes, to keep yourself and other members of staff out of danger and to avoid material

damage.

If you have any questions concerning work with the device, for which you have not

found an answer in these operating instructions, please contact:

HeMaTech Prüftechnik GmbH & Co. KG

Siemensstraße 7

D-71409 Schwaikheim

Phone +49 (0)71 95/13 69 0

Fax +49 (0)71 95/13 69 29

www.hematech.de

Intended use Introduction

EN 3925-0060 V207-00 MANUAL R03.doc

HeMaTech

Prüftechnik

Intended use

The leak tester 3925-0050 from HeMaTech Prüftechnik is solely intended for profes-

sional use in leak testing of work pieces by means of compressed air. Any use beyond

these limitations is considered unintended. The user solely bears any risks.

Installation and maintenance of the device must only be performed by skilled electrical

engineers.

Type plate

The type plate with model designation and serial number is located on the back of the

device.

You require this information when consulting our Customer Service Department.

Please record this information in the following table, so that it is at hand when needed:

Device type

Serial-Number:

Software-Version

Information about the software version can be found under 6. Settings / 2. System pa-

rameters

Ordering spare parts

Use only original spare parts from HeMaTech Prüftechnik. If you would like to order

accessories or spare parts, you not only need to specify device type and serial number,

but also article number and designation of the required components, which you can

take from the list of consumables and spare parts.

Article number:

Designation:

Reporting transport damage

If you discover any transport damage when unpacking the device, you should immedi-

ately contact the forwarding agent to report the loss or damage.

Please ask for a corresponding confirmation and return the package to us together

with this confirmation and the delivery note.

Preparing a return delivery

Pack the article with all accessories (see scope of delivery) in the original packing ma-

terial and return the goods to us, together with an exact fault description and the de-

livery note. Please frank the delivery.

HeMaTech

Prüftechnik GmbH & Co. KG

Siemensstraße 7 D 71409 Schwaikheim

Phone: +49 (0)71 95 –13 69 0

Fax.: +49 (0)71 95 –13 69 29

www.hematech.de

Type: ________________________________

Serial-No.: ________________________________

Voltage: ________________________________ V

Introduction Warranty

EN 3925-0060 V207-00 MANUAL R03.doc 9

HeMaTech

Prüftechnik

Warranty

The warranty conditions for devices from HeMaTech Prüftechnik GmbH & Co. KG can

be found in our terms and conditions of sales and delivery.

If no other agreement has been made, the warranty period for design, material and

manufacturing faults (except consumables), as well as for the omission of explicitly

guaranteed properties, is generally 1 year, starting from the date of delivery.

We reserve the right to decide whether we will rectify a fault, deliver replacement or

submit a credit note covering the value of the goods.

In case of unintended use and damage caused by falling, water, dirt or any other ex-

ternal effects, warranty claims will become null and void.

Any malfunctions and damages caused by the user, such as soiling, faulty connections

and mechanical damage are excluded from warranty.

We reserve the right to invoice the repair costs for parts which had been returned for

warranty repair, but for which no or only partial warranty could be claimed.

If not agreed upon differently beforehand, HeMaTech Prüftechnik will only bear the

shipment costs for outgoing deliveries of devices and parts which are covered under

warranty.

However, if the delivery arrived with costs for HeMaTech Prüftechnik, these costs will

be added to the repair costs.

Import and/or export duties as well as costs arising for third parties must be borne by

the customer.

Structure of the manual Introduction

EN 3925-0060 V207-00 MANUAL R03.doc

HeMaTech

Prüftechnik

Structure of the manual

This manual contains the description, installation and operation of the device. It con-

sists of the following chapters:

Safety measures

Read and follow these safety notes, because they serve the safety of persons and

ensure the reliability and operational safety of the device.

Product description

Here you will become familiar with the device and its modules, functions and control

elements.

Installation and start-up

You must prepare the place of use for the device and provide the necessary supply

connections.

Operation

Once all preparations have been made switch on the device, set the test parameters

and start the test device.

Command reference

Here you find a complete description of the control software with all possible settings.

Maintenance

Apart from the list of maintenance intervals, this chapter also contains the trouble

shooting chart with information on faults, causes and possible remedy.

Signal exchange

This section shows which signals are used in operation with a machine control.

Sample printouts

In this section you find some examples for printouts of measurements, parameters, etc.

Appendix

This chapter contains wiring diagrams and technical data for the device.

The index

The index helps you to find required text passages quickly.

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