Hellermann Tyton Autotool 2000 CPK Manuel utilisateur

Autotool 2000 CPK

TOC-Cover

Operating Instructions

Translation of the original operating instructions 3

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Table of contents

1 Notes for the user ................... 5

1.1 Information about the product ....... 5

1.2 Warranty ........................ 5

1.3 Contact data ..................... 5

1.4 Information about these Operating

Instructions ...................... 5

1.5 Copyright and intellectual property

rights........................... 5

1.5.1 Keeping and dissemination of the

Operating Instructions .............. 5

1.6 Target group of these Operating

Instructions ...................... 5

1.7 General information ............... 5

1.8 Conventions adopted in these

Operating Instructions .............. 6

1.8.1 Classiﬁcation of the precautionary

notices ......................... 6

1.8.2 Other notational conventions ........ 6

2 Safety warnings .................... 6

2.1 General power tool safety warnings ... 6

2.1.1 Occupational health and safety ....... 6

2.1.2 Electrical safety ................... 6

2.1.3 Safety of persons.................. 7

2.1.4 Use and handling of the power tool ... 7

2.1.5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Intended use ..................... 7

2.3 Misuse. . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Personnel qualiﬁcation.............. 8

2.4.1 Specialist personnel for operation ..... 8

2.4.2 Specialist personnel for maintenance

and servicing ..................... 8

2.4.3 Qualiﬁed electrician ................ 8

2.4.4 Authorised specialist for repair and

testing.......................... 8

2.5 Underlying hazards associated with

use of the AT2000 CPK ............. 8

2.5.1 Cleanliness at the workplace ......... 8

2.5.2 Spare parts and accessories .......... 8

3 Design and function ................. 9

3.1 Overview of the device ............. 9

3.1.1 Scope of supply................... 9

3.1.2 Serial number .................... 9

3.1.3 Checking scope of supply ........... 9

3.2 Functional description ............. 10

3.2.1 AT2000 CPK .................... 10

3.2.2 Power pack CPK ................. 10

4 Transport, disposal and storage ....... 11

4.1 Transporting the device ............ 11

4.2 Disposal ....................... 11

4.3 Storage ........................ 11

5 Installation ....................... 11

5.1 Installing the accessories ........... 11

5.2 Connecting the device............. 11

6 Operation ........................ 11

6.1 Switching on .................... 11

6.2 Switching off.................... 11

6.3 Loading cable ties ................ 11

6.4 Positioning and binding items for

bundling ....................... 12

6.4.1 Emptying the waste box ........... 12

7 Settings in the display menu .......... 12

7.1 Accessing the settings ............. 13

7.2 Accessing the parameter set ........ 13

7.3 Setting the force level ............. 13

7.4 Setting the binding quality.......... 13

7.5 Setting the loop diameter .......... 14

7.6 Setting the cutting mode........... 14

7.7 Setting tension-free cutting ......... 14

8 Settings in the main menu ........... 15

8.1 Languages menu................. 15

8.2 Status menu .................... 15

8.3 Settings menu ................... 15

8.3.1 Interruption front sensor ........... 16

8.3.2 Date / time ..................... 16

8.3.3 Check of binding ................. 16

8.4 Contact menu ................... 16

9 HT Data Management............... 17

9.1 First steps ...................... 17

9.2 Access levels .................... 17

9.2.1 Binding menu ................... 17

9.2.2 Service menu.................... 17

9.2.3 Memory menu. . . . . . . . . . . . . . . . . . . 17

9.2.4 Update menu ................... 17

9.2.5 Measurement environment menu .... 17

9.2.6 Parameter set menu. . . . . . . . . . . . . . . 17

Operating Instructions

Translationof the original operating instructions

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

9.3 Binding menu ................... 18

9.3.1 Entering password................ 18

9.3.2 Select a language ................ 18

9.3.3 Synchronising time and date ........ 19

9.3.4 Display binding information......... 19

9.3.5 Select parameter set .............. 19

9.3.6 Set interruption front sensor ........ 19

9.3.7 Setting the binding check .......... 19

9.3.8 Activating consecutive trigger ....... 19

9.3.9 Status indicators ................. 19

9.4 Service menu.................... 20

9.4.1 Updating service information........ 20

9.4.2 Changing the access code in the

AT2000 CPK .................... 20

9.5 Memory menu. . . . . . . . . . . . . . . . . . . 21

9.5.1 Refresh memory of the tool......... 21

9.5.2 Limit the time period of the bindings .. 21

9.5.3 Limit the time period of the

messages ...................... 22

9.5.4 Select bindings .................. 22

9.5.5 Select messages ................. 22

9.5.6 Read and export the process data

on the HTDM ................... 22

9.5.7 Export data ..................... 22

9.5.8 Display exported data in the HTML

format......................... 22

9.6 Update menu ................... 23

9.6.1 Update ﬁrmware ................. 23

9.6.2 Change password ................ 24

9.6.3 Update binding parameters ......... 24

9.6.4 Install other languages. . . . . . . . . . . . . 24

9.7 Measurement environment menu .... 25

9.7.1 Using measurement mode.......... 25

9.7.2 Deleting measurement results ....... 26

9.7.3 Saving measurement results......... 26

9.8 Parameter set menu. . . . . . . . . . . . . . . 27

9.8.1 Synchronise parameter sets ......... 27

9.8.2 Save parameter sets............... 28

9.8.3 Load parameter sets .............. 28

9.9 Export process data from the power

packCPK....................... 29

10 Troubleshooting ................... 29

10.1 Important notes ................. 29

10.2 Performing a reset ................ 30

10.3 Display messages................. 30

10.4 Possible fault .................... 33

10.4.1 Troubleshooting a cable-tie bandoleer

malfunction..................... 33

10.4.2 Changing back-up battery .......... 34

11 Maintenance ...................... 34

11.1 Important notes ................. 34

11.2 Accessories and extras............. 34

11.3 Servicing by manufacturer .......... 35

11.4 Maintenance schedule............. 35

11.5 Repair ......................... 35

11.5.1 Checking upper jaw............... 35

11.5.2 Replacing upper jaw .............. 35

11.5.3 Checking front cap and position of

cutter ......................... 36

11.5.4 Checking tie advancer ............. 36

11.5.5 Replacing tie advancer............. 36

12 Technical data ..................... 37

12.1 AT2000 CPK .................... 37

12.2 PowerpackCPK ................. 38

12.3 Noise and vibration information...... 38

13 Declarations of conformity ........... 39

13.1 AT2000 CPK automatic tool system ... 39

13.2 Power pack CPK ................. 40

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Notes for the user

1 Notes for the user

These Operating Instructions are very important for

correct use of the device.

They contain important information and safety

instructions that will enable you to utilise the product

correctly and economically for its intended use.

The instructions help avoid hazards, reduce repair costs

and downtimes, and enhance the dependability and

durability of the device.

Non-compliance of any nature whatsoever can lead to

accidents with fatal consequences, injury or damage to

property.

1.1 Information about the product

Product designation: AT2000 CPK

Article number: 106-00000

1.2 Warranty

The warranty is in accordance with statutory require-

ments. Warranty entitlement applies only in the country

in which the device was originally purchased.

Batteries, fuses and light sources are not covered by the

warranty.

1.3 Contact data

The manufacturer of the product described in these

Operating Instructions is:

HellermannTyton GmbH

Grosser Moorweg 45

D-25436 Tornesch, Germany

Tel. +49 4122 701-0

www.HellermannTyton.de

info@HellermannTyton.de

1.4 Information about these Operating Instructions

Last change: 20.11.2019

1.5 Copyright and intellectual property rights

The manufacturer retains the copyright to these

Operating Instructions. Under no circumstances may

these instructions be reproduced or electronically

processed, replicated or disseminated, in whole or in

part, without the prior written consent of

HellermannTyton GmbH (hereinafter referred to as

HellermannTyton). Any breach or infringement of these

stipulations will result in liability for damages.

1.5.1 Keeping and dissemination of the Operating

Instructions

These Operating Instructions must be kept in the

immediate vicinity of the workplace and must be

available at all times to all operating personnel. The

operating company shall inform the operating personnel

of the location of these Operating Instructions.

The operating company shall obtain replacement from

the manufacturer if these instructions are, become or are

rendered no longer easily legible.

If the device is acquired by or sold on to a third party the

following documents must be handed over to the new

owner:

• Operating Instructions

• Documents relating to repair work

• Logs of maintenance work undertaken

fProtect these Operating Instructions from moisture,

direct sunlight and extreme heat.

1.6 Target group of these Operating Instructions

These Operating Instructions must be read and complied

with by every person charged with any of the following

tasks:

• Installation

• Operation

• Maintenance

• Repair

• Fault rectiﬁcation

1.7 General information

Subject to technical modiﬁcations.

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Safety warnings

1.8 Conventions adopted in these Operating

Instructions

1.8.1 Classiﬁcation of the precautionary notices

Precautionary notices in these Operating Instructions

draw attention to hazards associated with use of the

device and indicate how they can be avoided.

The precautionary notices are subdivided into three

groups according to the severity of the potential hazard:

DANGER

Text accompanied by the signal word "DANGER" indicate

hazardous situations which, in the event of non-compliance

with the appropriate precautions, will cause death or severe

injury.

WARNING

Text accompanied by the signal word "WARNING" indicate

hazardous situations which, in the event of non-compliance

with the appropriate precautions, can cause death or serious

injury.

CAUTION

Text accompanied by the signal word "CAUTION" indicate

hazardous situations which, in the event of non-compliance

with the appropriate precautions, can cause slight or serious

injury.

1.8.2 Other notational conventions

fIndicates an instruction

• Indicates a list

;Indicates the result of an action

This text highlight is used for names of menus,

clickable on-screen buttons, pushbuttons and switches.

This text highlight is used for display

messages.

àThis text highlight is used for cross-references.

NOTE

Texts accompanied by the signal word "NOTE" indicate

situations which, in the event of non-compliance with the

appropriate precautions, can cause damage to the device

orthe surroundings.

Text accompanied by this symbol contain useful additional

information.

2 Safety warnings

2.1 General power tool safety warnings

The safety warnings in this section contain general power

tool safety warnings to be set out in the Operating

Instructions as required by EN 62841. Consequently, some

instructions might not be relevant for the AT2000 CPK.

WARNING

Read all safety warnings and all instructions.

Failure to follow the warning and instructions may

result in electric shock, ﬁre and/or serious injury.

Save all safety warnings and other instructions for

future reference. The term "power tool" in the

warnings refers to your mains-operated (corded) power

tool or battery-operated (cordless) power tool.

2.1.1 Occupational health and safety

a) Keep your workplace clean and tidy and well

illuminated. Poor lighting or a lack of orderliness at the

workplace can lead to accidents.

b) Do not work with the power tool in surroundings

where there is a risk of explosion, where ﬂammable

liquids, gases or dust are present. Power tools create

sparks which may ignite the dust or fumes.

c) Keep children and other persons well clear while the

power tool is in use. Distractions can cause you to lose

control of the power tool.

2.1.2 Electrical safety

a) The plug of the power tool must match the socket

outlet. Do not use a plug that has been modiﬁed in

any way. Do not use an adapter plug together with

apower tool that has a protective earth. Unmodiﬁed

plugs and matching socket outlets reduce the risk of

electric shock.

b) Avoid body contact with earthed or grounded

surfaces, such as those of pipes, radiators, cookers

and refrigerators. The risk of electric shock is higher

when your body is earthed.

c) Protect power tools from rain and moisture. Water

penetrating into a power tool increases the risk of

electric shock.

d) Never misuse the cable for carrying the power tool

or hanging it up, or for pulling the plug out of the

socket outlet. Keep the cable away from heat, oil,

sharp edges and moving parts.

e) When you work outdoors with a power tool, use

only an extension lead that is suitable for outdoor

use. Using an extension lead that is suitable for outdoor

use reduces the risk of electric shock.

f) If operation of a power tool in a damp environment

is unavoidable, use a portable residual current device

(PRCD). Using a PRCD reduces the risk of electric shock.

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Safety warnings

2.1.3 Safety of persons

a) Stay alert, attend to the task in hand and use

common sense when you work with a power tool.

Do not use a power tool when you are tired or while

under the inﬂuence of drugs, alcohol or medication.

A moment of inattention while using a power tool can

result in serious injuries.

b) Wear appropriate personal protective equipment

(PPE). Depending on the type of power tool and the

way in which it is used, wearing PPE such as a dust

mask, non-slip safety shoes, a hard hat and ear

defenders reduces the risk of injury.

c) Prevent accidental starting. Make sure that the

power tool is switched off before you connect it to

the power source and/or battery pack, and also

before picking up or carrying the tool. Touching the

switch while carrying the power tool or connecting the

power tool to the electricity supply while it is switched

on can lead to accidents.

d) Remove adjusting tools or wrenches before

switching the power tool on. A tool or wrench

engaged in a part that starts to rotate when the power

tool is switched on can cause injuries.

e) Avoid adopting an awkward posture when working.

Maintain a ﬁrm footing and keep your balance at all

times. This will enable you to control the power tool

better if an unexpected situation occurs.

f) Dress properly. Do not wear loose clothing or

jewellery. Keep your hair and clothing well away

from moving parts. Loose clothes, jewellery or long

hair can be snagged by moving parts.

g) If it can be ﬁtted, dust extraction and ﬁltration

equipment must be connected and used correctly.

Using a dust extractor can reduce hazards associated

with dust.

h) Do not permit yourself to be lulled into a false sense

of security and do not disregard the safety

regulations for working with power tools, even after

frequent or repeated use has made you familiar with

the power tool. Carelessness can result in series injuries

within a fraction of a second.

2.1.4 Use and handling of the power tool

a) Do not overload the power tool. Use the correct

power tool for the task in hand. Using the right power

tool for the job will enable you to work better and in

greater safety in the stated performance range.

b) Never use a power tool that has a faulty switch. A

power tool that cannot be switched on or off at the

switch intended for this purpose is dangerous and must

be repaired.

c) Disconnect the plug from the socket outlet and/or

remove the battery pack from the power tool before

making adjustments, changing accessory tools or

laying the power tool aside. This precaution prevents

accidental starting of the power tool.

d) When not in use, store power tools out of reach of

children. Do not permit anyone to work with the

power tool who is not familiar with it or has not

read and understood these instructions. Power tools

in the hands of inexperienced persons are dangerous.

e) Keep power tools and accessory tools in good

condition at all times. Check that moving parts are

infull working order and do not jam. Check for

partsthat are broken or damaged to the extent that

operation of the power tool is impaired. Have

damaged parts repaired before using the power tool.

Many accidents involving power tools are due to poor

maintenance.

f) Keep cutting tools sharp and clean. Carefully

maintained cutting tools with sharp cutting edges are

less likely to jam and are easier to control.

g) Use the power tool, accessory tools, etc. in

accordance with these instructions. Take working

conditions and the task to be undertaken into

account in this respect. Using power tools for other

than the intended use can lead to hazardous situations.

h) Keep handles and gripping surfaces dry, clean and

free of oil and grease. Slippery handles and gripping

surfaces do not permit safe operation and control of the

power tool in unexpected situations.

2.1.5 Service

a) Have your power tool repaired only by a qualiﬁed

specialist using only the manufacturer’s genuine

spare parts. This ensures that the safety of the power

tool is maintained.

2.2 Intended use

Use the AT2000 CPK only when it is in full working order

and safe, always be safety-conscious and aware of the

hazards.

The AT2000 CPK is suitable for and intended for the

following uses:

• Automatic binding of bundles up to a diameter of max.

80mm

• Use indoors and, under rainproof rooﬁng, outdoors

• Industrial use

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Safety warnings

2.3 Misuse

Use other than as stated in the section entitled

"à"Intended use" on page7" is misuse. The

operator of the AT2000 CPK bears sole responsibility

forinjury and damage resulting from misuse.

The following are speciﬁcally prohibited:

• Use with faulty parts

• Use in explosive environments or in the presence of

aﬁrehazard

• Use in high humidity and/or direct sunlight

• Simultaneous use by two or more persons

• Unauthorised alterations and modiﬁcations to the

AT2000 CPK and its accessories without the prior

consent of HellermannTyton

• Use of spare parts and accessories not tested and

approved beforehand by HellermannTyton

• Operation of the AT2000 CPK with the housing open

2.4 Personnel qualiﬁcation

Underage persons and trainees are permitted to use the

device only under the supervision of an experienced

specialist and only with the express permission of the

operating company.

2.4.1 Specialist personnel for operation

The tasks and authorisations assigned to specialist

personnel for extended operation are as follows:

• Operating the AT2000 CPK

• Rectiﬁcation of faults or, as applicable, initiation of

measures for the rectiﬁcation of faults

• Cleaning the AT2000 CPK

These individuals have the specialist training or practical

experience that will ensure correct handling.

2.4.2 Specialist personnel for maintenance and

servicing

Always have maintenance and servicing carried out by

duly qualiﬁed specialist personnel. These individuals have

the specialist training that affords sucient knowledge

of the AT2000 CPK for them to judge when it is in safe

working order.

These individuals are also familiar with the following

rules and regulations:

• Applicable national health and safety regulations

• Accident prevention regulations

• Generally accepted rules of engineering practice (e.g.

employers' liability insurance association codes, DIN

standards, VDE regulations, technical rules of other

European Union Member States or other signatories of

the Agreement on the European Economic Area).

2.4.3 Qualiﬁed electrician

Work on the electrical supply and on parts that are live

when the device is in operation should always be carried

out by a trained electrician.

2.4.4 Authorised specialist for repair and testing

Only service technicians from HellermannTyton or service

technicians certiﬁed by HellermannTyton are permitted

to carry out repairs and safety checks.

a.1 Underlying hazards associated with use of the

AT2000 CPK

2.4.5 Cleanliness at the workplace

Orderliness, good lighting and cleanliness at the

workplace all help to make work easier, minimise

hazards and reduce the risk of injury.

Always comply with the following principles of

orderliness and cleanliness at the workplace:

fPut tools away as soon as they are no longer needed.

fAvoid trips (e.g. immediately dispose of waste by placing

it in the containers provided for the purpose).

fImmediately remove spillages of grease, oil and other

liquids.

fClean smears off the controls.

2.4.6 Spare parts and accessories

fUse only original replacement parts.

fAfter parts have been replaced, always check that

everything is in full working order.

fUse only accessories approved by HellermannTyton.

Accessories can affect the way in which the AT2000 CPK

works.

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Design and function

3 Design and function

3.1 Overview of the device

3.1.1 Scope of supply

Data Signal Power

Power pack CPK

187 2

3456

1 AT2000 CPK

2 Case, complete with 2 keys

3 Safety instructions CPK and short guide CPK

4 USB connecting cable A/B (separate delivery)

5 Connecting cable for connecting power pack and AT2000 CPK

6 power pack CPK (separate delivery)

7 Power cord (separate delivery)

8 Tie advancer

3.1.2 Serial number

Serial number 1 is inside the AT2000 CPK. It is visible

when the gate is open.

3.1.3 Checking scope of supply

fCheck that nothing is missing and that there are no

visible signs of damage in transit or other damage. Have

damage conﬁrmed by the freight forwarder and notify

HellermannTyton immediately in writing.

Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004

Design and function

3.2 Functional description

3.2.1 AT2000 CPK

8 6 5 47

1 Actuator service ﬂap left

2 Actuator bandoleer cutter

3 Socket for connection to power pack

4 Enter button to conﬁrm a selection in the navigation menu and increment switch

for display settings

5 Select and reset button for selecting a menu for display settings

6 LED status indicator

7 Start trigger

8 Box for waste material

9 Display with touch-sensitive controls

10 Front cap with level sensor, upper and lower jaws

11 Catch

12 Drum

13 Cable tie bandoleer

The AT2000 CPK is an electrically powered system for

bundling electrical wires, for example, and for securing

parts of various kinds with T18RA cable ties, 100mm ×

2.5mm × 1mm (L×W × H).

Force and quality of the binding can be software-

controlled or set by means of the display on the device,

à"Operation" on page11.

The items to be bundled have to be positioned between

the jaws and against the front cap. The device then

closes the tie as soon as the trigger is pressed.

If a fault occurs, messages appear on the display to

guide the user through the recommended fault-

diagnosis routine, à"Troubleshooting" on page29.

Process data of various kinds are collected during use.

These data can be analysed by PC software and used to

document process capability, for example. In addition,

the operator is notiﬁed if the tension force exceeds the

preset, à"HT Data Management" on page17.

3.2.2 Power pack CPK

Data Signal Power

Power pack CPK

2345

1 Main switch

2 LED indicator Power:

Green: Power pack ON

3 LED indicator Signal:

Green: AT2000 CPK connected and ready,

Red: Fault

Yellow: Binding cycle active

Blue: Navigation in main menu, binding not possible

4 LED indicator Data:

Green: PC connected; AT2000 CPK connected; USB stick found; USB stick can be

removed,

Red/blue ﬂashing: Data are being written to USB stick

5 USB port for exporting process data to USB memory stick

6 Socket for connection to AT2000 CPK

max. 250V~

In: Last Tie Out: Error Out: Busy

Serial port

1 Socket for foot pedal

2 USB port for connection to PC (for the HTDM)

3 Socket for power supply

In automatic systems, the AT2000 CPK can be integrated

with the separate power pack with control box (106-00110)

via a serial interface.

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