Heinzmann PANDAROS III DG 16.6 Manuel utilisateur

This publication may not be reproduced by any means whatsoever or passed on to any third parties.

6685 Manual DG 01 010-e / 01-14

Heinzmann GmbH & Co. KG

Engine & Turbine Management

Am Haselbach 1

D-79677 Schönau

Germany

Phone +49 7673 8208-0

Fax +49 7673 8208-188

E-mail [email protected]

www.heinzmann.com

V.A.T. No.: DE145551926

HEINZMANN®

Digital Speed Governors

Digital Basic System

PANDAROS - III

DG 16.6 - 01 up to - 05

DG 30.6 - 01 up to –05

DG 40.6 - 01 up to - 05

The appropriate manuals must be thoroughly studied before

installation, initial start-up and maintenance.

All instructions pertaining to the system and safety must be followed in

full. Non-observance of the instructions may lead to injury to persons

and/or material damage.

HEINZMANN shall not be held liable for any damage caused through

non-observance of instructions.

Independent tests and inspections are of particular importance for all

applications in which a malfunction could result in injury to persons or

material damage.

All examples and data, as well as all other information in this manual

are there solely for the purpose of instruction and they may not be used

for special application without the operator running independent tests

and inspections beforehand.

HEINZMANN does not guarantee, neither expressly nor tacitly, that

the examples, data or other information in this manual is free from

error, complies with industrial standards or fulfils the requirements of

any special application.

To avoid any injury to persons and damage to systems, the

following monitoring and protective systems must be provided:

Overspeed protection independent of the rpm controller

HEINZMANN shall not be held liable for any damage caused through

missing or insufficiently rated overspeed protection.

thermal overload protection

The following must also be provided for alternator systems:

Overcurrent protection

Protection against faulty synchronisation for excessively-large frequency, voltage or

phase difference

Directional contactor

The reasons for overspeeding may be:

Failure of positioning device, control unit or its auxiliary devices

Linkage sluggishness and jamming

The following must be observed before an installation:

Always disconnect the electrical mains supply before any interventions to the system.

Only use cable screening and mains supply connections that correspond with the

European Union EMC Directive

Check the function of all installed protection and monitoring systems

Please observe the following for electronically controlled injection

(MVC):

For common rail systems each injector line must be equipped with a separate

mechanical flow-rate limiter

For unit pump (PLD) and pump-injector unit (PDE) systems, the fuel enable is

first made possible by the solenoid valve’s control plunger motion. This means that

in the event of the control plunger sticking, the fuel supply to the injection valve is

stopped.

As soon as the positioning device receives power, it can actuate the

controller output shaft automatically at any given time. The range of the

controller shaft or control linkage must therefore be secured against

unauthorised access.

HEINZMANN expressly rejects any implied guarantee pertaining to

any marketability or suitability for a special purpose, including in the

event that HEINZMANN was notified of such a special purpose or the

manual contains a reference to such a special purpose.

HEINZMANN shall not be held liable for any indirect and direct

damage nor for any incidental and consequential damage that results

from application of any of the examples, data or miscellaneous

information as given in this manual.

HEINZMANN shall not provide any guarantee for the design and planning

of the overall technical system. This is a matter of the operator its planners

and its specialist engineers. They are also responsible for checking whether

the performances of our devices match the intended purpose. The operator is

also responsible for a correct initial start-up of the overall system.

Contents

Digital Governor Basic System PANDAROS III

Contents

Page

1 Safety instructions and related symbols.............................................................................. 1

1.1 Basic safety measures for normal operation............................................................... 2

1.2 Basic safety measures for servicing and maintenance................................................ 2

1.3 Before putting an installation into service after naintenance and repair works......... 2

2 General................................................................................................................................... 3

3 Functions................................................................................................................................ 5

3.1 General functions............................................................................................................. 5

3.2 Variation specific additional functions............................................................................ 6

3.2.1 Variation DC 6-01 (standard generator).................................................................... 6

3.2.2 Variation DC 6-02 (standard general)....................................................................... 6

3.2.3 Variation DC 6-03 (extended generator 1)................................................................ 7

3.2.4 Variation DC 6-04 (extended generator 2)................................................................ 7

3.2.5 Variation DC 6-05 (extended general, especially vehicle)........................................ 7

4 Further information.............................................................................................................. 9

5 Block diagram...................................................................................................................... 11

6 Sensors.................................................................................................................................. 13

6.1 Overview ....................................................................................................................... 13

6.2 Magnetic pick-up IA ..................................................................................................... 14

6.2.1 Technical data.......................................................................................................... 14

6.2.2 Installation............................................................................................................... 14

6.2.3 Tooth profile............................................................................................................ 15

6.2.4 Clearance of magnetic pick-up................................................................................ 15

6.2.5 Dimensions.............................................................................................................. 16

6.3 Cooling medium temperature sensor TS 01 - 28 - PT 1000 (EDV- No.: 600 00 053 00)....... 17

6.4 Pressure sensors............................................................................................................. 18

6.4.1 Oil pressure sensor.................................................................................................. 18

6.4.2 Boost pressure sensors............................................................................................. 19

6.4.2.1 Boost pressure sensor with plug....................................................................... 19

6.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip ................................ 20

Contents

Digital Governor Basic System PANDAROS III

7 Setpoint adjusters................................................................................................................ 21

7.1 Setpoint potentiometer SW 01 - 1 - b (1 turn) (EDV- No.: 600 00 041 01).................. 21

7.2 Setpoint potentiometer SW 02 - 10 - b (10- turn) (EDV- No.: 600 00 042 01) ............ 21

7.3 Setpoint value adjustment by current signal.................................................................. 22

7.4 Digital presetting of setpoint values.............................................................................. 22

7.5 Setpoint value adjustment by pedal............................................................................... 22

7.6 Pneumatic setpoint adjuster........................................................................................... 22

8 Control unit DC 6 –01 ... 05............................................................................................... 23

8.1 Specification.................................................................................................................. 23

8.1.1 General .................................................................................................................... 23

8.1.2 Inputs and outputs ................................................................................................... 24

8.2 Dimensions.................................................................................................................... 25

8.3 Mounting ....................................................................................................................... 26

9 Actuators.............................................................................................................................. 27

9.1 Design and Mode of Operation...................................................................................... 27

9.2 Installation..................................................................................................................... 28

9.3 Specification.................................................................................................................. 29

9.4 Dimensions.................................................................................................................... 30

10 Regulating linkage............................................................................................................. 31

10.1 Length of lever arm ..................................................................................................... 31

10.2 Order specification for lever arm................................................................................. 31

10.3 Connecting linkage...................................................................................................... 31

10.3.1 Linkage adjustment for diesel engines .................................................................. 32

10.3.2 Linkage adjustment for carburettor engines.......................................................... 33

11 Electrical connection......................................................................................................... 35

11.1 Connection for variation DG 6-01 (standard generator).............................................. 35

11.2 Connection for variation DG 6-02 (standard general)................................................. 36

11.3 Connection for variation DG 6-03 (extended generator 1).......................................... 37

11.4 Connection for variation DG 6-04 (extended generator 2).......................................... 38

11.5 Connection for variation DG 6-05 (extended general)................................................ 39

11.6 Harness ........................................................................................................................ 40

12 Parametrization options.................................................................................................... 43

12.1 Parametrization at the factory...................................................................................... 43

12.2 Parametrization with the Hand Held Programmer HP 03 ........................................... 43

12.3 Parametrization with the PC........................................................................................ 43

Contents

Digital Governor Basic System PANDAROS III

12.4 Parametrization with user mask................................................................................... 44

12.5 Transferring data sets................................................................................................... 44

12.6 Assembly line end programming................................................................................. 44

13 Starting the engine - brief instruction............................................................................. 45

14 Download of manuals........................................................................................................ 47

1 Safety instructions and related symbols

Digital Governor Basic System PANDAROS III 1

1Safety instructions and related symbols

This publication offers wherever necessary practical safety instructions to indicate inevitable

residual risks when operating the engine. These residual risks imply dangers to

- Personnel

- Product and machine

- The environment

The primaryaimof the safetyinstructions is to prevent personal injury!

The signal words used in this publication are specifically designed to direct your attention to possible

damage extent!

DANGER indicates a hazardous situation the consequence of which could

be fatal or severe injuries if it is not prevented.

WARNING indicates a hazardous situation which could lead to fatal injury

or severe injuries if it is not prevented.

CAUTION indicates a hazardous situation which could lead to minor

injuries if it is not prevented.

NOTICE indicates possible material damage.

Safety instructions are not only denoted by a signal word but also by hazard

warning triangles. Hazard warning triangles can contain different symbols

to illustrate the danger. However, the symbol used is no substitute for the

actual text of the safety instructions. The text must therefore always be read

in full!

This symbol does not refer to any safety instructions but offers important

notes for better understanding the functions that are being discussed. They

should by all means be observed and practiced.

1 Safety instructions and related symbols

2 Digital Governor Basic System PANDAROS III

In this publication the Table of Contents is preceded by diverse instructions that among

other things serve to ensure safety of operation. It is absolutely imperative that these

hints be read and understood before commissioning or servicing the installation.

1.1 Basic safety measures for normal operation

The installation may be operated only by authorized persons who have been duly trained

and who are fully acquainted with the operating instructions so that they are capable of

working in accordance with them.

Before turning the installation on please verify and make sure that

- only authorized persons are present within the working range of the engine;

- nobody will be in danger of suffering injuries by starting the engine.

Before starting the engine always check the installation for visible damages and make

sure it is not put into operation unless it is in perfect condition. On detecting any faults

please inform your superior immediately!

Before starting the engine remove any unnecessary material and/or objects from the

working range of the installation/engine.

Before starting the engine check and make sure that all safety devices are working

properly!

1.2 Basic safety measures for servicing and maintenance

Before performing any maintenance or repair work make sure the working area of the

engine has been closed to unauthorized persons. Put on a sign warning that maintenance

or repair work is being done.

Before performing any maintenance or repair work switch off the master switch of the

power supply and secure it by a padlock! The key must be kept by the person

performing the maintenance and repair works.

Before performing any maintenance and repair work make sure that all parts of engine

to be touched have cooled down to ambient temperature and are dead!

Refasten loose connections!

Replace at once any damaged lines and/or cables!

Keep the cabinet always closed. Access should be permitted only to authorized persons

having a key or tools.

Never use a water hose to clean cabinets or other casings of electric equipment!

1.3 Before putting an installation into service after naintenance and

repair works

Check on all slackened screw connections to have been tightened again!

Make sure the control linkage has been reattached and all cables have been reconnected.

Make sure all safety devices of the installation are in perfect order and are working

properly!

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