HEIL PT 1000 Manuel utilisateur

WARNING

Failure to follow all instructions and safety precautions in this

manual, in the Service Manual, in other manufacturers'

manuals and on the safety decals attached to the product could

result in serious injury or death to operators or bystanders and/

or damage to property.

DO NOT operate this vehicle before you READ and

UNDERSTAND this Operation Manual, the Service Manual for

this unit, other applicable manufacturers' manuals, and the

safety decals on the product.

Each operator of this unit must read and understand all

directions in this manual before they first operate this vehicle.

Keep this manual in the cab for new operators and to remind all

operators about safe use.

HIGH-PERFORMANCE REAR LOADER

OPERATION MANUAL

ISSUED SEPTEMBER 2017

READ THIS MANUAL!

EVERY PERSON who will OPERATE,

MAINTAIN, REPAIR, OR OTHERWISE WORK

with the Heil unit MUST READ AND

UNDERSTAND this entire Operator’s Manual

before starting the engine or activating any

switches or controls. MAKE SURE to read the

Service Manual for the unit BEFORE you do

any maintenance or repair procedures.

ALL USERS of this equipment must be trained

professionals who understand how the machine

operates and know how to avoid the risks

associated with driving the vehicle and with

picking up, compacting, and dumping refuse in

an ever-changing traffic environment.

If you do not understand an operation or

instruction, seek additional help or instruction

from a qualified source BEFORE you operate

the unit.

TABLE OF CONTENTS

Printed in U.S.A.

Issued September 2017

Table of Contents

Introduction

........................................................................................................................................................................................4Section Preview

........................................................................................................................................................................................5How to Use This Manual

........................................................................................................................................................................................6To the Owner

........................................................................................................................................................................................7To the Operator

........................................................................................................................................................................................8To the Operator (Continued) / To the Mechanic

........................................................................................................................................................................................9To the Mechanic (Continued)

........................................................................................................................................................................................10Warranty Claims and Inquiries

........................................................................................................................................................................................11Customer Service and Repair Parts Contact Information

........................................................................................................................................................................................12Models ........................................................................................................................................................................................13Serial Plate Locations

........................................................................................................................................................................................14Reading the Serial Plate

........................................................................................................................................................................................15Product Nomenclature

...................................................................................................................................................................................16Product Nomenclature (Continued)

...................................................................................................................................................................................17Product Nomenclature (Continued)

........................................................................................................................................................................................24Glossary

Safety Messages and Decals

........................................................................................................................................................................................30Section Preview

........................................................................................................................................................................................31Precautionary Statements

........................................................................................................................................................................................32General Safety Precautions

...................................................................................................................................................................................33General Safety Precautions (Continued)

........................................................................................................................................................................................37Decals ...................................................................................................................................................................................38Decal Placement

...................................................................................................................................................................................42Decal Images

...................................................................................................................................................................................53Care of Decals

Lock-Out/Tag-Out Procedure

........................................................................................................................................................................................58Section Preview

........................................................................................................................................................................................59Locking Out the Unit

TABLE OF CONTENTS

Printed in U.S.A.

Issued September 2017

Table of Contents

Controls, Switches, and Indicator Lights

........................................................................................................................................................................................62Section Preview

........................................................................................................................................................................................63Controls / In-Cab Control Panel

...................................................................................................................................................................................64In-Cab Control Panel (Continued)

...................................................................................................................................................................................65In-Cab Control Panel (Continued)

........................................................................................................................................................................................66Standard Outside Controls

...................................................................................................................................................................................67Standard Outside Controls (Continued)

...................................................................................................................................................................................68Standard Outside Controls (Continued)

...................................................................................................................................................................................69Standard Outside Controls (Continued)

...................................................................................................................................................................................70Standard Outside Controls (Continued)

........................................................................................................................................................................................71Optional Outside Controls

...................................................................................................................................................................................72Optional Outside Controls (Continued)

...................................................................................................................................................................................73Optional Outside Controls (Continued)

...................................................................................................................................................................................74Optional Outside Controls (Continued)

...................................................................................................................................................................................75Optional Outside Controls (Continued)

Body and Tailgate Props

........................................................................................................................................................................................78Section Preview

........................................................................................................................................................................................79Factory Body Props / Propping the Tailgate

...................................................................................................................................................................................80Propping the Tailgate (Continued)

...................................................................................................................................................................................81Propping the Tailgate (Continued)

Daily Checklist

........................................................................................................................................................................................84Daily Checklist

........................................................................................................................................................................................86Refuse Vehicle Daily Inspection

........................................................................................................................................................................................87Daily Checks and Inspections

Before Going on Route

........................................................................................................................................................................................98Section Preview

........................................................................................................................................................................................99Battery Disconnect Switch / Daily Checklist

TABLE OF CONTENTS

Printed in U.S.A.

Issued September 2017

Table of Contents

........................................................................................................................................................................................100Before Starting a Route / Cold Weather Warmup Procedure

........................................................................................................................................................................................101Check the Hydraulic Oil Level

........................................................................................................................................................................................102Hydraulic Oil Tank with Sight Gauge

........................................................................................................................................................................................103Cycle All Hydraulic Functions

........................................................................................................................................................................................104Check the Traveling or "In-transit" Position

On-Route Operation Procedures

........................................................................................................................................................................................106Section Preview

........................................................................................................................................................................................107Driving to Pick-up Locations

........................................................................................................................................................................................108Before Loading (Continued) / Loading Refuse Manually

...................................................................................................................................................................................109Loading Refuse Manually (Continued)

...................................................................................................................................................................................110Loading Refuse Manually (Continued)

........................................................................................................................................................................................111Loading Refuse with a Reeving Mechanism

...................................................................................................................................................................................112Loading Refuse with a Reeving Mechanism (Continued)

...................................................................................................................................................................................113Loading Refuse with a Reeving Mechanism (Continued)

...................................................................................................................................................................................114Loading Refuse with a Reeving Mechanism (Continued)

...................................................................................................................................................................................115Loading Refuse with a Reeving Mechanism (Continued)

........................................................................................................................................................................................116Loading Refuse with a Winch

...................................................................................................................................................................................117Loading Refuse with a Winch (Continued)

...................................................................................................................................................................................118Loading Refuse with a Winch (Continued)

...................................................................................................................................................................................119Loading Refuse with a Winch (Continued)

........................................................................................................................................................................................120Loading Refuse with an Arm Mechanism

...................................................................................................................................................................................121Loading Refuse with an Arm Mechanism (Continued)

...................................................................................................................................................................................122Loading Refuse with an Arm Mechanism (Continued)

...................................................................................................................................................................................123Loading Refuse with an Arm Mechanism (Continued)

........................................................................................................................................................................................124Loading Refuse with a Roll Bar Mechanism

...................................................................................................................................................................................125Loading Refuse with a Roll Bar Mechanism (Continued)

...................................................................................................................................................................................126Loading Refuse with a Roll Bar Mechanism (Continued)

...................................................................................................................................................................................127Loading Refuse with a Roll Bar Mechanism (Continued)

TABLE OF CONTENTS

Printed in U.S.A.

Issued September 2017

Table of Contents

........................................................................................................................................................................................128Loading Refuse with a Cart Tipper

...................................................................................................................................................................................129Loading Refuse with a Cart Tipper (Continued)

...................................................................................................................................................................................130Loading Refuse with a Cart Tipper (Continued)

...................................................................................................................................................................................131Loading Refuse with a Cart Tipper (Continued) / Using a Latch Bar

........................................................................................................................................................................................132Using a Latch Bar (Continued)

........................................................................................................................................................................................133Packing On-The-Move

........................................................................................................................................................................................134Leaving the Route for the Landfill/Transfer Station

Landfill/Transfer Station/Recycle Center Procedures

........................................................................................................................................................................................136Section Preview

........................................................................................................................................................................................137Overview of Landfill / Transfer Station / Recycle Center Procedures

........................................................................................................................................................................................138Raising the Tailgate (Continued) / Unloading Refuse

........................................................................................................................................................................................139Unloading Refuse (Continued) / Clean and Inspect the Tailgate

........................................................................................................................................................................................140Lowering the Tailgate

........................................................................................................................................................................................141Locking the Tailgate / Preparing to Return to Route

End of Day Procedures

........................................................................................................................................................................................144Section Preview

........................................................................................................................................................................................145Parking the Unit

Preventive Maintenance Chart

........................................................................................................................................................................................148Body Preventive Maintenance Chart

Lubrication Guide

........................................................................................................................................................................................152Lubrication Guide

........................................................................................................................................................................................153Lubrication Guide

Compressed Natural Gas (CNG) Option

........................................................................................................................................................................................156Important Safety Information

...................................................................................................................................................................................157Important Safety Information (Continued)

...................................................................................................................................................................................158Important Safety Information (Continued)

........................................................................................................................................................................................159Compressed Natural Gas (CNG) Fuel Module

TABLE OF CONTENTS

Printed in U.S.A.

Issued September 2017

Table of Contents

...................................................................................................................................................................................160Compressed Natural Gas (CNG) Fuel Module (Continued)

...................................................................................................................................................................................161Compressed Natural Gas (CNG) Fuel Module (Continued)

........................................................................................................................................................................................162CNG Vehicle Operator Emergency Response

...................................................................................................................................................................................163CNG Vehicle Operator Emergency Response (Continued)

........................................................................................................................................................................................164CNG Front of Body / Top of Body Decal Placement

........................................................................................................................................................................................165Starting Vehicle / Fueling Procedure

...................................................................................................................................................................................166Fueling Procedure (Continued)

...................................................................................................................................................................................167Fueling Procedure (Continued)

...................................................................................................................................................................................168Fueling Procedure (Continued) / Transfer Fueling (Defueling) Modes, Components and Procedures

...................................................................................................................................................................................169Transfer Fueling (Defueling) Modes, Components and Procedures (Continued)

...................................................................................................................................................................................170Transfer Fueling (Defueling) Modes, Components and Procedures (Continued)

...................................................................................................................................................................................171Transfer Fueling (Defueling) Modes, Components and Procedures (Continued)

...................................................................................................................................................................................172Transfer Fueling (Defueling) Modes, Components and Procedures (Continued)

........................................................................................................................................................................................173CNG System Maintenance

...................................................................................................................................................................................174Inspection/Preventive Care Schedule / Preparation Before Maintenance

...................................................................................................................................................................................175Fuel Management Module Reference Drawing

...................................................................................................................................................................................176

........................................................................................................................................................................................177

...................................................................................................................................................................................178

...................................................................................................................................................................................179

...................................................................................................................................................................................180

...................................................................................................................................................................................181

...................................................................................................................................................................................182

...................................................................................................................................................................................183

...................................................................................................................................................................................184

...................................................................................................................................................................................185

...................................................................................................................................................................................186

...................................................................................................................................................................... 187

Index

NOTES:

Printed in U.S.A.

1

HIGH-PERFORMANCE REAR LOADER

OPERATION MANUAL

ISSUED SEPTEMBER 2017

TP1PT1-OM-0917

NOTES:

2

HEIL PT 1000 Manuel utilisateur

Manuels Véhicule utilitaire populaires d'autres marques