HE PARAMOTORES R 80 Manuel utilisateur

HE PARAMOTORES

Workshop, Installation Instructions

and Operator’s Manual

For:

R 80 / R 120 Engine

Version Edition: V05.01

For information ONLY.

Without commitment to advise modifications

©HE Paramotores S.L.

C/ Constitución – Nave Nº 6

28511 Valdilecha

Prov. Madrid – España

Tel. / Fax. + 34 918738835 - Mob. + 34 666454408

E-mail: paramotores.he@terra.es - Web: www.paramotores-he.com

Confidencial HE Paramotores Página 1 30/03/2007

Preface

All data and procedures are based on the state of knowledge at the time of

publication and the manual has been drawn up to the best of our knowledge,

however excluding any liability.

We reserve all rights including technical modification and possibility of errors.

Reprinting, translation or copies in whole or in part, authorized only after

written permission by:

©HE Paramotores S.L.

C/ Constitución – Nave Nº 6

28511 Valdilecha

Prov. Madrid – España

Tel. / Fax. + 34 918738835 - Mob. + 34 666454408

E-mail: paramotores.he@terra.es - Web: www.paramotores-he.com

Confidencial HE Paramotores Página 2 30/03/2007

Introduction

Congratulations on choosing the R 80 / R 120 engine type.

The HE Paramotores engine type R 80 / R 120 have been developed exclusively for use in

paramotoring, which must only be run mounted with specific propellers, using adequate oil type

and fuel. You should also comply with all the flying rules in your country.

Warning: Before starting with installation and operation of the engine, observe the

installation instructions and Operator’s manual and follow all instructions.

Warning: This engine performs better as comparable products.

Repeating symbols

Warning: Identifies an instruction, which if not allowed may cause injury or endanger the

life of the pilot, mechanic or third party.

Attention: Denotes an instruction which if not followed may severely damage the engine.

Non-compliance might lead under certain conditions to health hazards.

Note: information useful for better execution and understanding of instructions.

ÖDenotes a working operation

9Denotes a checking operation

Confidencial HE Paramotores Página 3 30/03/2007

Table of content

1. Installation instructions for HE Engine Type R 80 and R 120.................... 5

a. General precaution and safety information for engine installation......... 5

b. Engine removal from the crate........................................................ 5

c. Replenishing of oil level ................................................................. 6

d. Engine suspension on Chassis......................................................... 7

e. Fitting of the spark plug................................................................. 7

f. Installation and connection of the carburettor................................... 7

g. Installation of the Righetti Ridolfi Air Filter / silencer.......................... 8

h. Installation of the exhaust system................................................... 8

i. Observation of the engine speed..................................................... 9

2. Operating instructions for HE engines type R 80 and R 120................... 10

a. Technical description of the HE engines type R 80 and R 120 ............ 10

i. Type of engine ......................................................................... 10

ii. Ignition unit............................................................................. 10

iii. Carburettor.............................................................................. 10

iv. Intake silencer ......................................................................... 10

v. The exhaust system.................................................................. 10

b. Fuel as media for engine operation................................................ 10

c. Engine tuning............................................................................. 12

i. Carburettor.............................................................................. 12

ii. Propeller.................................................................................. 14

d. Characteristics and Operating limits .............................................. 15

i. R 120...................................................................................... 15

ii. R 80 ....................................................................................... 16

e. Engine start and operation........................................................... 17

f. Stopping the engine.................................................................... 17

h. Maintenance .............................................................................. 20

i. Preservation of engine and equipment ........................................... 21

j. Trouble shooting......................................................................... 22

3. Warranty....................................................................................... 24

a. Warranty conditions / Warranty card ............................................. 24

i. Period ..................................................................................... 24

ii. What an authorized HE Paramotores distributor will do................... 24

iii. Condition to have the warranty work performed............................ 24

iv. Exclusions – are not warranted................................................... 24

v. Expressed or implied warranties ................................................. 25

vi. Consumer assistance procedure.................................................. 26

vii. Validity.................................................................................... 26

viii. Warning! ................................................................................. 26

ix. Reporting ................................................................................ 29

Notes:................................................................................................. 30

Confidencial HE Paramotores Página 4 30/03/2007

1. Installation instructions for HE Engine Type R 80 and R 120

a. General precaution and safety information for engine

installation

Warning: For the best possible engine operation, compliance with the following advice

regarding installation of engine and equipment is required.

Warning: Modifications on engine or equipment are not allowed.

Warning: Besides the engine–specific installation advice, also take note of information from

the respective chassis manufacturer.

b. Engine removal from the crate

All packing material should be disposed of accordingly.

The engine carton contains the following parts:

Qty. Part-no Description Application

1 MOT0001/2

HE Motor R 80 / or R 120

1 Workshop, Installation Instructions and

Operator’s Manual

1 Engine identity card

1 SCA0010 Air filter Righetti Ridolfi -

2 CON0002/3

Spark plug NGK BR10 Es BR9 Es Summer and winter

spark plug

1 ESC0001/2 Exhaust system

1 SCA0006 Walbro Carburettor

4 CSA0002/3 Mounting sets

2 HE stickers

Subject to change

Attention: If engine is placed on a horizontal surface, take care not to damage the electrical

wiring of the starter mechanism.

Engine type R 120:

This engine type is identical to the R 80 except for:

Qty. Part-no Description Application

1 BMO0009 Cylinder head

1 BMO0010 Cylinder

1 BMO0011 Piston

1 ESC0002 Exhaust system

1 BMO0012 Crank shaft

These three parts change the characteristic of the engine, details to follow in the next chapter.

Note: An engine identity card stating date of delivery, company’s name and motor’s

identification number.

Note: The data entered in the engine identity card is required for verification of a warranty

claim. Without a completely filled in identity card no warranty claim will be granted.

Confidencial HE Paramotores Página 5 30/03/2007

c. Replenishing of oil level

The reduction compartment will have already been filled with the appropriate amount of oil by

the engine manufacturer. However, after a certain number of hours, it may be necessary to

replenish the reduction compartment with appropriate oil:

ÖWithdraw the three bolts that maintain the reduction compartment onto the engine bloc and

bring the reduction compartment down;

ÖUnscrew the venting valve 1;

ÖDrain all the oil into a recipient and then slowly fill in oil of specification Mouwan Gear

80W90 (www.kripton.es) until 0,055 l./1,7 fl OZ (US) are in the compartment.

ÖFit the venting screw hand tight and put the reduction compartment back into place with the

three screws (make sure that they are well tightening).

ÖDispose of the used oil in a recycling container.

Attention: When placing the engine on a horizontal surface, take care not to damage the

electrical wiring of the starter mechanism.

Note: this operation is better conducted when the engine has been previously warmed up in

order to liquefy the oil.

Note: use a syringe to fill the reduction compartment.

Confidencial HE Paramotores Página 6 30/03/2007

d. Engine suspension on Chassis

If the frame of the chassis was specially prepared to receive the HE Paramotores R 80 and/or R

120 engine, then 2 steel plats with two holes each are welded on the two frame tubes. The four

holes form a “rectangular” shape of 19 cm on the top side, 13.5 cm on the bottom side and 13

cm on both sides. The engine is tightened into position with four 8mm bolts and four lock nuts.

13 cm

13,5 cm

19 cm

13 cm

e. Fitting of the spark plug

ÖWith the engine a spark plug of the type NGK BR 10 EG (summer) or NGK BR 9 EG (winter)

get supplied.

9Verify electrode gap of spark plug. Adjust as required.

Note: The electrode gap of spark plug should be 0,5 mm/0,020 in to 0,6 mm/0,024 in.

Only slight bending of the ground electrode is permitted.

ÖFit supplied spark plug and tighten to 24 Nm/212in.lb.

ÖPut spark plug cap or connector on spark plug.

f. Installation and connection of the carburettor

ÖCheck that all the gaskets are properly fitted onto the laminar entry box and carburettor

installation plat.

ÖFor the R 80 engines, make sure that the venting hole on the side of the laminar entry box

and carburettor installation plat is clear and clean.

ÖRemove the transport plug from the carburettor.

ÖFit carburettor into carburettor socket and secure with hose clamp in vertical position.

ÖFor the R 120, connect the outlet hose of the fuel pump with fuel inlet on carburettor

Note: each time this operation is conducted make sure to use a new set of gaskets.

Confidencial HE Paramotores Página 7 30/03/2007

g. Installation of the Righetti Ridolfi Air Filter / silencer

ÖFit the carburettor socket 1into the Air filter hole.

ÖAttach the intake silencer with the supplied hose clamp 2on the carburettor.

Note: the carburettor socket is asymmetrical and can be

turned so that the best possible position for maximum leg

clearance can be achieved.

h. Installation of the exhaust system

Note: On the underside of the carter two support lugs 1are provided for vibration

dampening of the exhaust system by rubber mounts (sinem blocks).

Attention: a rigid suspension of the exhaust system could

result in fractures in the exhaust system.

ÖAttach the high temperature resistant sinem blocks on the

two support lugs on the underside of the carter.

ÖArrange supports so that the exhaust system from the

exhaust socket on the cylinder to the muffler follows the

straightest possible course. Also make sure that the sinem blocks are not over

stressed.

ÖFor sealing of the ball joint between engine and exhaust system, secure the

exhaust system on ball joint with the three supplied exhaust springs 2.

Attention: Do not over stress the springs 2 when fitting them.

Attention: Condition of the exhaust system installation must be verified

before each flight.

Confidencial HE Paramotores Página 8 30/03/2007

i. Observation of the engine speed.

To determine the best possible transmission ratio, the use of a rev-counter is required for

observation of the speed limits.

Note: HE Paramotores offers as an accessory the following indicating instrument: Tiny-Tach

inductive rev counter.

Note: This instrument is operating via an integrated battery. At engine start the readings of

the connected sensors (inductive pick-up for engine speed (r.p.m.) will be displayed). This

display will remain on for 5 seconds after engine stop.

Attention: Pay attention to the manufacturer’s notes about connections and operation of the

instrument.

Attention: Use the original spark plug of 5 k resistance, so that the operation of the rev

counter is not impaired.

Wind at least three turns of the inductive cable between the ignition

coil and spark plug connector and secure it with a cable tie on the

ignition cable.

Attach the instrument with cable ties for highest visibility and lowest

inconvenience on the harness or chassis.

Attention: Use a vibration damping pad between the instrument

and tightening spot.

ÖSecure induction cable with cable ties on the frame.

Attention: The induction cable must be free of tensile stress;

stress could damage the cable or could result in the malfunctioning

of the cable and the instrument.

Warning: Before engine operation, read the Operator’s Manual.

Confidencial HE Paramotores Página 9 30/03/2007

2. Operating instructions for HE engines type R 80 and R 120

a. Technical description of the HE engines type R 80 and R 120

i. Type of engine

Single cylinder two cycle engine with reed valve controlled inlet. Mixture lubrication is achieved

by adding oil to the gasoline in a specified mixing ratio.

ii. Ignition unit

Easy manual start system: placed for over shoulder start.

iii. Carburettor

Walbro WG or WB (report to the Walbro user manual for any specific information).

Report to engine tuning section for tuning details.

iv. Intake silencer

The intake silencer incorporates an air filter to clean the intake air. The intake silencer has been

designed for optimum reduction of the air intake noise level and represents a tuned system

with the engine.

v. The exhaust system

The exhaust system is designed as resonance system with an after muffler and represents a

tuned system with engine.

b. Fuel as media for engine operation

For engine operation a mixture of unleaded gasoline and oil is required in different quantities

varying upon the age of the engine and the model.

Amount of oil for a given amount of petrol:

R 80 R 120

Before 6 hours

(2 full tanks) 3,0 % of the amount of

unleaded petrol (U.P.) 95 with

fully synthetic 2 stroke oil (e.g.

CASTROL TTS).

3,0 % of the amount of U.P. 95 with fully

synthetic 2 stroke oil.

After 6 hours 2,5 % of the amount of U.P. 95

with fully synthetic 2 stroke oil. 2,5 % of the amount of U.P. 95 with fully

synthetic 2 stroke oil.

ÖPour small amount of fully synthetic 2 stroke oil in a clean fuel container.

ÖAdd amount of unleaded petrol 95 to obtain a good mixture.

Attention: Too much oil in the fuel mixture could lead to engine trouble (e.g. cooking of the

exhaust valve).

Attention: Insufficient amount of oil in the fuel mixture could result in engine trouble (e.g.

piston seizure).

Confidencial HE Paramotores Página 10 30/03/2007

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