HAWE Hydraulik IEP 014-CP Manuel utilisateur
Battery pack type IEP
Assembly instructions
(Translation of the original instructions)
B 6130
02-2022-1.0en
Ident. No.: IEP 014-CP
© by HAWE Hydraulik SE.
The reproduction and distribution of this document as well as the use and communication of its contents to others without explicit
authorization is prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of patent or utility model applications.
Brand names, product names and trademarks are not specifically indicated. In particular with regard to registered and protected names
and trademarks, usage is subject to legal provisions.
HAWE Hydraulik respects these legal provisions in all cases.
HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the
intellectual property rights of third parties.
Printing date / document generated on: 09.03.2022
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Table of Contents
1 About these instructions.................................................................................................................................. 4
1.1 Target audience................................................................................................................................................. 4
1.2 Safety instructions and symbols...........................................................................................................................4
1.3 Applicable documents.........................................................................................................................................6
2 For your safety................................................................................................................................................ 7
2.1 Intended use.....................................................................................................................................................7
2.2 Misuse.............................................................................................................................................................. 7
2.3 Residual risks.................................................................................................................................................... 7
2.4 Duties of the operator........................................................................................................................................8
2.5 Qualification of the personnel............................................................................................................................. 8
2.6 Personal protective equipment.............................................................................................................................9
3 About this product......................................................................................................................................... 10
3.1 Markings..........................................................................................................................................................10
3.2 Structure......................................................................................................................................................... 11
3.3 Functions........................................................................................................................................................ 12
3.4 Control............................................................................................................................................................14
3.5 Connector assignment....................................................................................................................................... 15
3.6 Number of cycles............................................................................................................................................. 15
4 Transport and storage..................................................................................................................................... 16
4.1 Transport equipment......................................................................................................................................... 16
4.2 Scope of delivery............................................................................................................................................. 16
4.3 Checking the delivery........................................................................................................................................17
4.4 Storage........................................................................................................................................................... 17
5 Assembly and installation...............................................................................................................................18
5.1 Electrical connection........................................................................................................................................ 18
6 Start-up......................................................................................................................................................... 20
6.1 Safety devices and performance limitations..........................................................................................................21
7 Operation....................................................................................................................................................... 23
8 Maintenance...................................................................................................................................................25
8.1 Maintenance plan............................................................................................................................................. 26
9 Disassembly and disposal................................................................................................................................27
10 Troubleshooting..............................................................................................................................................29
11 Appendix........................................................................................................................................................35
11.1 General data.................................................................................................................................................... 35
11.2 Weight............................................................................................................................................................ 35
11.3 Electrical data..................................................................................................................................................36
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1About these instructions
This manual is part of the product and describes the safe and proper use in all operating phases.
All photos and drawings in this manual show an available product variant. For precise details concerning
the variant you have purchased, please refer to the type plate attached to the product.
Read instructions before use.
Make the manual accessible to operating and maintenance personnel at all times.
Keep this manual for the lifetime of the product.
Only pass on the product to third parties together with this manual.
1.1 Target audience
The target audience of this manual is trained and qualied personnel who are familiar with the installa-
tion, operation and maintenance of machines.
The manual provides relevant information for the machine manufacturer and machine operator as well as
for training courses.
You can request further information on the product at: HAWE Hydraulik SE, Einsteinring 17, 85609
Aschheim/Munich, Germany.
1.2 Safety instructions and symbols
Safety indication In these instructions, the following warning and safety notes are used:
Symbol Meaning
DANGER
Draws your attention to a hazardous situation that can lead directly to
serious injury or death if not avoided.
WARNING
Draws your attention to a hazardous situation that can indirectly lead to
serious injury or death if not avoided.
CAUTION
Draws your attention to a hazardous situation that can indirectly lead to
light to moderate injury if not avoided.
Notice to prevent environmental and material damage.
Information to ensure the correct use of the product.
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Safety symbols General safety symbol
Draws your attention to additional safety information.
Slipping hazard Dragging hazard from
moving parts
Harmful substances Tripping and falling
hazard
Fire accelerants Falling loads
Burn hazard Crushing hazard
Electrical voltage Suspended loads
No access to persons
with pacemakers and
defibrillators
Mandatory signs Protective equipment
Safety boots
Wear appropriate safety boots to protect your feet against mechanical
hazards
Work gloves
Wear suitable work gloves to protect your hands against chemical and
mechanical hazards.
Safety goggles
Wear safety goggles to protect your eyes against chemical and mechanical
hazards.
Protective clothing
Wear tted clothing without protruding parts.
Follow the safety data sheet of the hydraulic uid.
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1.3 Applicable documents
Standards Designation
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
The protective objectives of DIRECTIVE 2014/30/EU are achieved by explicit
application of EN 60204-1, section 4.4.2 Electromagnetic Compatibility
(EMC).
Documents
D 6130 Data sheet battery pack type IEP
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2For your safety
The product is built according to the state of the art and recognized safety regulations.
Nevertheless, there is a risk of personal injury and damage to property if this chapter and the safety
instructions in this manual are not observed.
2.1 Intended use
■The product is a technical work tool and intended for commercial and industrial use only.
■The product may only be operated in accordance with the technical data, operating conditions and
performance limits specied in this manual.
■Only use original accessories and original spare parts approved by the manufacturer.
■Temperature range: Charging: 0 to 40°C
■Temperature range: Discharging: -10 to 45°C
■Suitable for operation up to 2000 m above sea level
■Use of the product in environments with intensive electrostatic elds and where strong electromag-
netic procedures are present, or in the immediate vicinity of parts and parts at high voltages must be
avoided.
■The product satises protection class IP65, exclusively when the main connector is connected or
engaged.
Electronic product
The product must not be commissioned by the machine manufacturer unless the higher-level
machine/system complies with the requirements of the applicable Machinery and EMC Directives.
2.2 Misuse
■Use in other operating modes than specied in the intended use
■Using the product beyond the specied performance limits
■Use of the product in potentially explosive atmospheres and in the presence of highly ammable
substances/media is prohibited.
2.3 Residual risks
WARNING
Danger of death due to explosion or re in the system or the device.
If a lithium-ion battery catches re, the re can spread in an explosive manner, with highly hazardous
potential. This can lead to fumes hazardous to health, to severe injuries or death.
Move away from the device or the re.
Call the re brigade and tell them the incident concerns a lithium-ion battery.
Provide re extinguishers with a high cooling effect.
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WARNING
Electrical and magnetic elds
Consumers connected to the battery can generate electrical and magnetic elds. These elds affect the
operation of heart pacemakers and implanted defibrillators.
Wearers of heart pacemakers and implanted defibrillators must maintain a sufcient distance from
magnets.
Wearers of such devices must be warned against approaching too closely to magnets.
Block off the area around the drive system, and provide suitable warning signs on the barriers.
CAUTION
Health hazard due to contact with vapours from damaged batteries.
Poisonous vapours can be released if the battery pack (battery) is damaged. Contact with skin, eyes and
mucous membranes can lead to irritation.
Wear personal protective equipment (safety glasses, gloves, mouth protection).
In the event of contact, thoroughly wash the affected body parts with water.
Call a doctor.
2.4 Duties of the operator
Observe and comply with regulations:
The product must not be commissioned until the complete higher-level machine or system complies
with the provisions, safety regulations and standards relevant in that country for the application.
Observe and apply regulations for accident prevention and environmental protection.
Assess and document the new dangers in the complete system’s manual.
Operate product safely:
Despite safety devices, the product still poses residual risks. Observe the safety instructions in this
manual to reduce health hazards and avoid dangerous situations.
The operating company must ensure the operating conditions (see the technical data) are within the
limits for use of the product.
Keep all instructions / signs on the product in legible condition and observe them.
Instruct personnel:
Regularly train the personnel in all points of these instructions and ensure that they are observed.
Ensure the terms of the industrial safety and operating instructions are observed.
Only use qualied personnel. Due to their training and experience, the qualied personnel must be
able to recognize risks and avoid possible hazards.
2.5 Qualification of the personnel
The activities described in this manual require comprehensive knowledge of the mechanical and electrical
aspects.
For transport and handling of heavy loads, additional knowledge of lifting gear and slings is necessary.
The activities may be performed only by an appropriately qualied person or by a person under
instruction under the supervision of a qualied person.
Other activities described in this manual may be performed only by HAWE or by authorised specialist
companies.
The personnel must have read and understood this manual.
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Trained personnel Personnel instructed comprehensively, by skilled staff on behalf of the owner, in how to perform its
appointed tasks and in how to use the product safely.
Specialist personnel Due to their technical training, knowledge and experience, specialists are able to assess and carry out the
assigned work and can independently recognize possible dangers.
Qualied electrician A person with appropriate professional training, knowledge and experience, so that he/she can recognize
and avoid dangers that can be caused by electricity.
Auditor Persons of a technical inspection body who are authorized to perform testing and monitoring tasks for
pressure equipment and electrical systems.
2.6 Personal protective equipment
Personal protective equipment is designed to prevent and reduce hazards.
In the instructions, safety instructions with mandatory symbols indicate the wearing of special
protective equipment for special activities.
Instruction and supply is carried out by the operator.
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3About this product
3.1 Markings
Device labelling CE mark
The CE mark can be found on the type plate
Order coding IEP 014 -CP -AA -001 -H -C 001 -01 -00
Mechanical auxiliary functions
Electrical auxiliary functions
BMS parameter set
BMS type
Heat management
Housing type including plug
Cell type
Cell configuration
Cells in series (nominal voltage)
Basic type
Order coding IEP
The order coding can be found on the type plate
Type plate
The type plate with the manufacturer’s contact data carries the
following data on the handle side:
Model No Order coding
Serial No Serial No (also stamped on to the top face
of the front cover)
IDN Identification number
MN Material number
KAN Customer order number
KMN Customer material number
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