Hardy Instruments Any-Weigh Fiche technique

Any-Weigh™

FLOOR SCALES

OPERATION AND INSTALLATION

MANUAL

9440 Carroll Park Drive, Suite 150

San Diego, CA 92121

San Diego, CA 92123-1825

Phone: (858) 278-2900

FAX: (858) 278-6700

Web-Site: http://www.hardyinst.com

Hardy Instruments Document Number: 0596-0280-01 Rev D

Local Field Service

Hardy has over 200 field technicians in the U.S., and more positioned

throughout the world to assist you in your support needs. We also have fac-

tory engineers who will travel to your facility anywhere in the world to help you

solve challenging applications. We're ready to support you with:

•Installation and start-up

•Routine maintenance and certification

•Plant audits and performance measurement

•Emergency troubleshooting and repair

To request Emergency Service and Troubleshooting, Start-up, Installation,

Calibration, Verification or to discuss a Maintenance Agreement please call

800-821-5831 Ext. 1757 or Emergency Service after hours (Standard Hours

6:00 AM to 6:00 PM Pacific Standard Time) and weekends Ext. 1111.

Outside the U.S

Hardy Instruments has built a network of support throughout the globe. For

specific field service options available in your area please contact your local

sales agent or our U.S. factory at +1 858-292-2710, Ext. 1757.

CAUTION:

UNPACK WITH CARE

WHEN UNPACKING, DO NOT DISCARD THE PACKING CASE OR ANY

PACKING MATERIAL, UNTIL THE CONTENTS OF THE PACKING CASE

ARE INSPECTED AND CAREFULLY COMPARED WITH THE SHIPPING

DOCUMENTS.

IF ANYTHING IS UNSATISFACTORY, PLEASE NOTIFY HARDY INSTRU-

MENTS IMMEDIATELY BY CALLING, FAXING OR E-MAILING TO:

Hardy Service Center

HARDY INSTRUMENTS, INC.

9440 Carroll Park Drive, Suite 150

San Diego, CA 92121

Phone: (800) 821-5831

(858) 278-2900

FAX:(858) 278-6700

E-mail: disupport@hardyinst.com

Web Address: www.hardyinst.com

TO RETURN DEFECTIVE OR DAMAGED PRODUCT(S) CALL HARDY

TECHNICAL SUPPORT FOR A HARDY SERVICE TICKET NUMBER

(HST#). YOUR COMPANY NAME, ADDRESS, TELEPHONE NUMBER,

SERIAL NUMBER OF THE UNIT AND A BRIEF DESCRIPTION OF THE

PROBLEM SHOULD BE READY WHEN CALLING. FOR ALL NON-WAR-

RANTY REPAIRS A PURCHASE ORDER OR CREDIT CARD IS ALSO

REQUIRED.

IN CASE OF DAMAGE DUE TO SHIPPING, NOTIFY THE DELIVERING

CARRIER IMMEDIATELY FOR AN INSPECTION.

Table of Contents

Table of Contents - - - - - - - - - - - - - - - - - - - - - - - - - -i

Table of Illustrations - - - - - - - - - - - - - - - - - - - - - - - -I

SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - -1

Platform Material - - - - - - - - - - - - - - - - - - - - - - - - -1

Platform Height- - - - - - - - - - - - - - - - - - - - - - - - - -1

Rated Output - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Excitation- - - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Total Error - - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Maximum Overload- - - - - - - - - - - - - - - - - - - - - - - -1

Endloading - - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Temperature Range - - - - - - - - - - - - - - - - - - - - - - -1

Temperature Effect - - - - - - - - - - - - - - - - - - - - - - - -1

Cable Length - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Materials of Construction - - - - - - - - - - - - - - - - - - - - -1

Steel - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Paint - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2

Foot Elastomer - - - - - - - - - - - - - - - - - - - - - - - -2

Grade Level - - - - - - - - - - - - - - - - - - - - - - - - - - -2

Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - -2

Anchor Bolt Holds - - - - - - - - - - - - - - - - - - - - - -2

Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - -2

NEMA Rating- - - - - - - - - - - - - - - - - - - - - - - - - - -2

Test Criteria - - - - - - - - - - - - - - - - - - - - - - - - -2

GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - - - -2

UNPACKING - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3

COMPONENT DESCRIPTIONS - - - - - - - - - - - - - - - - - - -4

SITE PREPARATION- - - - - - - - - - - - - - - - - - - - - - - - -5

Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - -6

FLOOR SCALE INSTALLATION - - - - - - - - - - - - - - - - - - -7

CALIBRATION - - - - - - - - - - - - - - - - - - - - - - - - - - - -10

Pre-Calibration Procedures - - - - - - - - - - - - - - - - - - - -10

C2® Second Generation Calibration - - - - - - - - - - - - - - -11

Test Weight Calibration (Hard Cal) - - - - - - - - - - - - - - - -11

Any-Weigh™ Series Floor Scales

Requirements: - - - - - - - - - - - - - - - - - - - - - - - -11

Material Substitution: - - - - - - - - - - - - - - - - - - - - -12

SCALE VERIFICATION- - - - - - - - - - - - - - - - - - - - - - - -12

MODEL CODE BREAKDOWN - - - - - - - - - - - - - - - - - - - -13

Mild Steel Deck, Painted - - - - - - - - - - - - - - - - - - - - -13

Stainless Steel Deck (304 SS) - - - - - - - - - - - - - - - - - -14

REMOVING SUMMING BOX COVER- - - - - - - - - - - - - - - - -15

Installing the Leveling Feet - - - - - - - - - - - - - - - - - - - -18

INSTALLING A LOAD SENSOR - - - - - - - - - - - - - - - - - - -21

OPTIONAL PIT FRAMES- - - - - - - - - - - - - - - - - - - - - - -25

About Pit Frames - - - - - - - - - - - - - - - - - - - - - - - - -25

OPTIONAL ACCESS RAMPS- - - - - - - - - - - - - - - - - - - - -29

Access Ramp Installation - - - - - - - - - - - - - - - - - - - - -29

OPTIONAL BOLT-DOWN PLATES - - - - - - - - - - - - - - - - - -31

Bolt-Down Plates Installation - - - - - - - - - - - - - - - - - - -32

OPTIONAL BUMPER GUARDS- - - - - - - - - - - - - - - - - - - -33

TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - -36

INSTRUMENTATION INTERFACE CABLE COLOR CODES - - - - -37

Table of Illustrations

TABLE OF ILLUSTRATIONS- - - - - - - - - - - - - - - - - - - - -I

FIG. 1 INSTALLING THE CLOSED EYEBOLTS INTO THE TOP

PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - -4

FIG. 2 SUMMING JUNCTION CARD - - - - - - - - - - - - - - - -5

FIG. 3 DIRECTION WHEN DRIVING HEAVY EQUIPMENT

ON AND OFF THE SCALE - - - - - - - - - - - - - - - -7

FIG. 4 MAXIMUM HEIGHT - - - - - - - - - - - - - - - - - - - - -7

FIG. 5 SPIRIT LEVEL- - - - - - - - - - - - - - - - - - - - - - - -8

FIG. 6 CHECKING PLATFORM LEVEL/SIDE TO SIDE - - - - - - -8

FIG. 7 CHECKING PLATFORM LEVEL/CORNER TO CORNER- - -9

FIG. 8 CHECKING PLATFORM LEVEL/DIAGONALLY - - - - - - -9

FIG. 9 ADJUSTING THE FEET FOR LEVEL - - - - - - - - - - - -10

FIG. 10 SCALE VERIFICATION/POSITION #3 - - - - - - - - - - - -12

FIG. 11 REMOVING THE SUMMING BOX COVER- - - - - - - - - -16

FIG. 12 REMOVING THE SUMMING BOX LID - - - - - - - - - - - -17

FIG. 13 REMOVING THE SUMMING BOX LID - - - - - - - - - - - -18

FIG. 14 INSERTING THE LEVELING FOOT INTO THE

LOAD SENSOR - - - - - - - - - - - - - - - - - - - - -19

FIG. 15 INSIDE VIEW - - - - - - - - - - - - - - - - - - - - - - - -20

FIG. 16 OUTSIDE VIEW - - - - - - - - - - - - - - - - - - - - - - -20

FIG. 17 ALL FOUR FEET INSTALLED - - - - - - - - - - - - - - - -21

FIG. 18 SUMMING CARD - - - - - - - - - - - - - - - - - - - - - -21

FIG. 19 CORD GRIP- - - - - - - - - - - - - - - - - - - - - - - - -23

FIG. 20 REMOVING LOAD SENSOR BOLTS AND FEET- - - - - - -24

FIG. 21 FOUNDATION FOR THE PIT FRAME - - - - - - - - - - - -26

FIG. 22 PIT FRAME DIMENSIONS- - - - - - - - - - - - - - - - - -26

FIG. 23 DRAIN INSTALLATION DIMENSIONS - - - - - - - - - - - -28

FIG. 24 EXCAVATED PIT AND SUPPORT FOR THE PIT FRAME - -28

FIG. 25 RAMP WITH RETAINER PLATES - - - - - - - - - - - - - -30

FIG. 26 INSTALLING ANCHORS FOR RAMP - - - - - - - - - - - -30

FIG. 27 BOLT DOWN PLATES/INSTALLATION - - - - - - - - - - -32

FIG. 28 BUMPER GUARD/GAP REQUIREMENT- - - - - - - - - - -33

FIG. 29 BUMPER GUARD/INSTALLATION- - - - - - - - - - - - - -34

Any-Weigh™ Series Floor Scales

SPECIFICATIONS

Platform Material 0.25 inch

Platform Height 3.0 inches +.275”

Rated Output 2.0mV/V ±0.1%

Excitation • Recommended 5 Volts DC

•Maximum5VoltsDC

WARNING FOR SCALES FITTED WITH AN INTEGRATED

TECHNICIAN SUMMING CARD, DO NOT

EXCEED 5 VDC EXCITATION. DOING SO MAY

CAUSE PROPERTY DAMAGE. DO NOT USE

WITH THESE INSTRUMENTS: HI 2160, HI

1771 OR ANY INSTRUMENT WITH AN EXCI-

TATION VOLTAGE ABOVE 5 VDC.

Total Error 0.03% of FS Output

Maximum

Overload 150% of the Rated Scale Capacity

Endloading 100% of the Rated Scale Capacity

Temperature

Range • Safe -40º to +80º Degrees C (-40º to +176º

• Compensated -10 to +40 Degrees C (+14º to

104º Degrees F)

Temperature

Effect • On Output - 0.0011% of load/Deg. C

• On Zero - 0.0011% of FSO/Deg C

Cable Length 20 feet (C2 Cable)

NOTE: To purchase C2 Cable contact our local Hardy Instru-

ments Representative or Hardy Instruments Service

Center.

Materials of

Construction

Steel • Mild Steel: Type A36 carbon plate steel (slip

resistance - tread or smooth surface)

Any-Weigh™ Series Floor Scales

• Stainless Steel: Type 304 plate steel (slip

resistance - tread or smooth surface)

Paint 100% Acrylic Emulsion (mild steelfloor scale models

only - Stainless Steel scales are not painted)

Foot

Elastomer • Natural Rubber (Standard)

Grade Level In operation, the scale must be firmly and adequately

supported at all four corners to accommodate the

maximum load in your application. The scale must be

installed to within 3º of level.

Accessories Ramps, Pit Frames, Bumper Guards, Lifting Eyebolts,

Bolt Down Plates

Anchor Bolt

Holds 1/2 inch bolts - 9/16” (.5625”) hole, 3.75 inches deep

5/8 inch bolts - 5/8” (.6250”) hole, 4.0 inches deep

Approvals • NTEP Class III Number: 04-087

NEMA Rating Summing Junction Box Enclosure - NEMA 4X Stain-

less Steel

Test Criteria Must exclude at least 65 GPM of wate from 1” inch

nozzle deliverd from a distance not less than 10 ft for

5 minutes.

GENERAL

INFORMATION The Hardy Instruments AnyWeigh™ Series Floor

Scales are designed for applications that require a low

profile weighing surface with high commercial accu-

racy and reliability. The Hardy Floor Scales can be

configured with a complete range of accessories. The

scales can also be configured to fit any floor scale

application.

The typical platform height is three (3) inches. Each

corner can be adjusted an additional .275” (7mm) to

compensate for a non-level floor or pit mounting sur-

face.

The Any-Weigh Floor Scales do not have bearings,

levels or moving parts that can be damaged or wear

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