Harbor Freight Tools 93662 Manuel utilisateur

2” CLEAR WATER PUMP

5.5 HP - OVERHEAD VALVE ENGINE

Model 93662

ASSEMBLY AND OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 93662 For technical questions, please call 1-800-444-3353. Page 2

SPECIFICATIONS

Pump Type Centrifugal / Requires Priming

Maximum Flow 145 GPM

Maximum Head Discharge 86 Feet

Maximum Suction Lift 26 Feet

Pump Speed 3600 RPM

Inlet/Outlet Size 2”

Engine 5.5 HP / Recoil Start

Air Cooled / 4-Stroke Overhead Valve / Single Cylinder

Engine Model: JF-168

Displacement: 163cc

Fuel Required: Unleaded Gasoline

Fuel Tank Capacity: 0.78 Gallons

Oil Capacity: 0.63 (Approx. 2/3) Quart

Operating Capacity: Approximately 2.8 Hours On Full Fuel Tank

EPA Compliant: (JDG-NRSI-04-02)

CARB Certication: (2004-CA S.I. SORE’s Compliant)

Accessories 2” Inlet Plastic Strainer / Wire Hose Clamps (Qty. 3) / Spark Plug Socket

2” x 2-1/2” Hose Adapters w/Screw On Caps & Washers (Qty. 2)

Net Weight 56 Pounds

The Emission Control System for this pump’s engine is warranted for standards set by the

U.S. Environmental Protection Agency and by the California Air Resources Board (also

known as CARB). For warranty information, refer to the back two pages of this manual.

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, oper-

ating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.

Keep your invoice with this manual. Write the invoice number on the inside of the front

cover. Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES AND PRECAUTIONS

WORK AREA

Keep your work area clean and well lit.1. Cluttered benches and dark areas invite

accidents.

2. Do not operate power tools in explosive atmospheres, such as in the

presence of ammable liquids, gases, or dust. Power tools create

sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool.3.

Distractions can cause you to lose control. Protect others in the work area from

debris such as chips and sparks. Provide barriers or shields as needed.

SKU 93662 For technical questions, please call 1-800-444-3353. Page 3

PERSONAL SAFETY

Stay alert. Watch what you are doing, and use common sense when operat-1.

ing a power tool. Do not use a power tool while tired or under the inuence

of drugs, alcohol, or medication. A moment of inattention while operating power

tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair.2.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry, or long hair can be caught in moving parts.

Avoid accidental starting. Be sure the Power Switch (98A) is in its “OFF”3.

position before moving the Water Pump and before performing any service,

maintenance, or cleaning procedures on the unit.

Remove adjusting keys or wrenches before turning the Water Pump on.4. A

wrench or a key that is left attached to a rotating part of the machine may result in

personal injury.

Do not overreach. Keep proper footing and balance at all times.5. Proper footing

and balance enables better control of the power tool in unexpected situations.

6. Use safety equipment. Always wear eye protection. Always wear ANSI

approved safety impact goggles when using this product. ANSI approved

hearing protection must also be used.

TOOL USE AND CARE

Do not force the tool. Use the c1. orrect tool for your application. The correct tool

will do the job better and safer at the rate for which it is designed.

Do not use the Water Pump if the Engine’s Power Switch (98A) does not turn2.

it on or off. Any tool that cannot be controlled with its power switch is dangerous

and must be replaced.

Store idle tools out of reach of children and other untrained persons.3. Tools

are dangerous in the hands of untrained users.

Maintain tools with care.4. Properly maintained tools with a sharp cutting edge

are less likely to bind and are easier to control. Do not use a damaged tool. Tag

damaged tools “Do not use” until repaired.

Check for misalignment or binding of moving parts, breakage of parts, and any5.

other condition that may affect the tool’s operation. If damaged, have the tool

serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your6.

model. Accessories that may be suitable for one tool may become hazardous

when used on another tool.

SKU 93662 For technical questions, please call 1-800-444-3353. Page 4

SERVICE

Tool service must be performed only by qualied repair personnel. 1. Service or

maintenance performed by unqualied personnel could result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instruc-2.

tions in the “Inspection, Maintenance, And Cleaning” section of this manual.

Use of unauthorized parts or failure to follow maintenance instructions may create

a risk of electric shock or injury.

SPECIFIC SAFETY RULES AND PRECAUTIONS

Your Warranty is voided if you do not put engine oil in the Engine’s crankcase1.

prior to its rst use. Before each use, check the oil level. Never run the Engine

with low or no engine oil. Running the Engine with low or no oil will permanently

damage the unit.

Maintain labels and nameplates on the Water Pump.2. These carry important

information. If unreadable or missing, contact Harbor Freight Tools for a replace-

ment.

Make sure the Water Pump is located on a at, level, sturdy surface capable 3.

of supporting the weight of the Water Pump and any additional tools and

equipment.

Industrial applications must follow OSHA guidelines.4.

Never stand on the Water Pump.5. Serious injury could result if the Water Pump

is tipped.

Never leave the Water Pump unattended when it is running.6. Turn off the Engine

before leaving.

Do not allow children and other unauthorized people to handle or play with7.

the Water Pump.

Use this Water Pump outdoors only.8. Do not operate the Water Pump in a closed

area or in a poorly ventilated area. When running, the Engine of this Water Pump

produces carbon monoxide, a colorless, odorless, toxic fume that, when inhaled,

can cause serious personal injury or death.

Do not force the Water Pump.9. This tool will do the work better and safer at the

speed and capacity for which it was designed.

FIRE AND EXPLOSION PRECAUTIONS

Gasoline fuel and fumes are ammable, and potentially explosive. 1. Use proper

fuel storage and handling procedures. Always have multiple ABC class re extin-

guishers nearby.

SKU 93662 For technical questions, please call 1-800-444-3353. Page 5

Keep the Water Pump, its Engine, and surrounding areas clean at all times.2.

When spills of fuel or oil occur, they must be cleaned up immediately.3. Dis-

pose of uids and cleaning materials as per any local, state, or federal codes and

regulations. Store oil rags in a covered metal container.

Never store fuel or other ammable materials near the Water Pump.4.

Do not smoke, or allow sparks, ames, or other sources of ignition around 5.

the Water Pump.

Keep grounded conductive objects, such as tools, away from exposed, live6.

electrical parts and connections to avoid sparking or arcing. These events

could ignite fumes or vapors.

Do not rell the Fuel Tank while the Engine is running or while the Engine is 7.

still hot. Do not operate the Water Pump with known leaks in the fuel system.

Use only Engine manufacturer recommended fuel and oil.8.

MECHANICAL PRECAUTIONS

Prior to performing service, maintenance, or cleaning procedures, always1.

make sure the Engine’s Power Switch (98A) is in its “OFF” position. Allow

the Engine and Water Pump to completely cool. Then, remove the spark plug

from the Engine.

Do not alter or adjust any part of the Water Pump or Engine that is assembled2.

and supplied by the manufacturer.

Always follow and complete scheduled Water Pump and Engine mainte-3.

nance.

CHEMICAL PRECAUTIONS

Avoid contact with hot fuel, oil, exhaust fumes, and solid surfaces.1.

Avoid body contact with fuels, oils, and lubricants used in the Water Pump2.

and Engine. If swallowed, seek medical treatment immediately. Do not induce

vomiting if fuel is swallowed. For skin contact, immediately wash with soap and

water. For eye contact, immediately ush eyes with clean water.

NOISE PRECAUTION

Prolonged exposure to noise levels above 85 dBA is hazardous to hearing.

Always wear ANSI approved hearing protection when operating or working around

the Water Pump when it is running.

SKU 93662 For technical questions, please call 1-800-444-3353. Page 6

MISC. PRECAUTIONS

WARNING: The brass components of this product contain lead, a chemical1.

known to the State of California to cause birth defects (or other reproductive

harm). (California Health & Safety code § 25249.5, et seq.)

People with pacemakers should consult their physician(s) before use.2. Elec-

tromagnetic elds in close proximity to heart pacemaker could cause pacemaker

interference or pacemaker failure. Caution is necessary when near engine’s mag-

neto or recoil starter.

WARNING!3. The warnings and precautions discussed in this manual cannot cover

all possible conditions and situations that may occur. It must be understood by the

operator that common sense and caution are factors which cannot be built into this

product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts Lists on

pages 14 and 15 are included. If any parts are missing or broken, please call Harbor

Freight Tools at the number shown on the cover of this manual as soon as possible.

SKU 93662 For technical questions, please call 1-800-444-3353. Page 7

ASSEMBLY INSTRUCTIONS

CAUTION! Always make sure the Power Switch (98A) of the Engine is in its “OFF”

position prior to performing any service, maintenance, or cleaning of the Water

Pump or Engine.

To Add Engine Oil:

IMPORTANT!1. Prior to rst using the Water Pump, the Engine MUST be lled with

a high quality 10W-30 grade engine oil. (See Figure A.)

MAXIMUM OIL LEVEL

MINIMUM OIL LEVEL

OIL DIPSTICK (65A)

FIGURE A

2. To do so, unscrew and remove the Engine Oil Dipstick (65A). Pour approximately

2/3 quart of engine oil into the Dipstick Hole. Do not overll. (See Figure A.)

Clean the Oil Dipstick (65A). Then screw the Dipstick fully back into the Dipstick3.

Hole. Unscrew and remove the Oil Dipstick again, and observe the level of en-

gine oil on the Dipstick. The oil level should appear between the “MINIMUM” and

“MAXIMUM” indicator marks on the Oil Dipstick. (See Figure A.)

4. If necessary, continue adding engine oil, while rechecking the Oil Dipstick (65A),

until the oil level reaches the “MAXIMUM” indicator on the Oil Dipstick.

Do not exceed the “MAXIMUM” indicator mark on the Oil Dipstick.

(See Figure A.)

5. When nished adding engine oil, carefully screw the Oil Dipstick (65A) back into

the Dipstick Hole. (See Figure A.)

SKU 93662 For technical questions, please call 1-800-444-3353. Page 8

To Fill The Fuel Tank:

FUEL TANK CAP

(83A)

FUEL TANK

(84A)

FIGURE B

1. Prior to rst using the Water Pump, the Fuel Tank (84A) MUST be lled with high

octane unleaded gasoline. (See Figure B.)

To do so, remove the Fuel Tank Cap (83A) and ll the Fuel Tank with unleaded 2.

gasoline. Then, replace the Fuel Tank Cap. Thereafter, check the Fuel Tank (84A)

for the amount of unleaded gasoline. When necessary, rell the Fuel Tank.

(See Figure B.)

To Connect An Intake Hose & Discharge Hose To The Water Pump:

The Intake Filter (21) that is provided with the Water Pump should be attached to1.

the end of the Intake Hose (not included) with a Hose Clamp that is provided with

the Intake Union Set (9). (See Figure C, next page.)

To connect the other end of the Intake Hose to the Water Pump, slide the Coupling2.

Gasket onto the Hose Coupling of the Intake Union Set (9). Slide the Hose Clamp

and Hose Joint of the Intake Union Set (9) onto the end of the Intake Hose. Insert

the Intake Hose onto the Hose Coupling, and rmly tighten the Hose Clamp to

secure the Intake Hose onto the Hose Coupling. Then, screw the Hose Joint onto

the Intake Flange (14) of the Water Pump. (See Figure C.)

To connect a3. 2” diameter Discharge Hose (not included) to the Water Pump, slide

the Coupling Gasket onto the Hose Coupling of the Discharge Union Set (9). Slide

the Hose Clamp and Hose Joint of the Discharge Union Set (9) onto the end of the

Discharge Hose. Insert the Discharge Hose onto the Hose Coupling, and rmly

tighten the Hose Clamp to secure the Discharge Hose onto the Hose Coupling.

Then, screw the Hose Joint onto the Discharge Flange (10) of the Water Pump.

(See Figure C.)

SKU 93662 For technical questions, please call 1-800-444-3353. Page 9

HOSE

COUPLING

GASKET

HOSE

JOINT

HOSE

CLAMP

2” DIAMETER

INTAKE HOSE

(NOT INCLUDED) HOSE

CLAMP

INTAKE

FILTER

(21)

HOSE

COUPLING

GASKET

HOSE

JOINT

2” DIAMETER

DISCHARGE HOSE

(NOT INCLUDED)

HOSE

CLAMP

DISCHARGE FLANGE

(10)

INTAKE FLANGE

(14)

FIGURE C

SKU 93662 For technical questions, please call 1-800-444-3353. Page 10

OPERATING INSTRUCTIONS

To Properly Locate The Water Pump:

1. WARNING! Use this Water Pump outdoors only. Do not operate the Water

Pump in a closed area or in a poorly ventilated area. When running, the Engine

of this Water Pump produces carbon monoxide, a colorless, odorless, toxic

fume that, when inhaled, can cause serious personal injury or death.

Keep your work area clean and well lit.2. Cluttered and dark areas invite acci-

dents.

3. Do not operate the Water Pump in explosive atmospheres, such as

in the presence of ammable liquids, gases, or dust. The Water Pump

and its Engine can create sparks which may ignite the dust or fumes.

Make sure the Water Pump is located on a at, level, sturdy surface capable of sup-4.

porting the weight of the Water Pump and any additional tools and equipment.

Route the Intake Hose with its Intake Filter (21) fully immersed in the water supply5.

source. Then, make sure to secure the Intake Hose in place to keep it from mov-

ing once the Water Pump is turned on. NOTE: The maximum suction lift of the

Water Pump is 26 feet. The Intake Hose should be kept as short as possible for

more efcient operation.

Route the Discharge Hose to the desired discharge location. If necessary, connect6.

additional Discharge Hoses to direct the discharge to the desired location. Then,

secure the Discharge Hose in place to keep it from moving once the Water Pump

is turned on.

Note: The maximum discharge length of the Water Pump is 86 feet. The Discharge Hose

should be kept as short as possible for more efcient operation.

To Prime The Water Pump:

The Water Pump1. MUST be primed with clean water prior to each use of the Pump.

To Prime the Water Pump, unscrew and remove the Priming Cap (11) located at

the top of the Discharge Flange (10). (See Figure D, next page.)

Fill the Discharge Flange (10) to its top with clean water. Then, replace the2.

Priming Cap (11). (See Figure D.)

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