Hanshen FKR350 Manuel utilisateur

OPERATION

MANUAL

SCR Control CO2Shielding Arc

Welding Machine

FKR/350/500

ATTENTION:

For safety guarantee, only the person with operating

certificate or expert skills can collocate, check,

maintain, fix and repair the welder.

For safety guarantee, please completely read and

understand the details in this manual before using.

Keep the manual in convenient place for easy reading.

Comparing with other welding machines, CO2/MAG arc welding machine has the

following features：

◆Higher working efficiency : CO2arc has strong penetration ability, deeper

welding pool, higher melt efficiency. So, welding speed is faster and productivity is

1-3 times higher than stick welding

◆Lower welding cost : CO2gas can be easy and cheaply obtained from any

chemical or brewage factory, just 40～50℅cost of other welding machines

◆Wider application area: It can be used at any position. The thinnest limit

is 1mm and thickness almost no limit(multi-layer welding). Once thin sheet welding,

the speed is faster and distortion is less.

◆Stronger anti-rust ability, lower hydrogen percentage ,better anti-crack

ability.

Do not◆need slag-cleaning after welding, arc is easy control and observation.

Mechanization and automatization are easy realized.

At present, CO2gas welding machine is mainly used for dark metal welding, such as

low carbon steel alloy , low alloy steel and so on, it also can be used for stainless

steel welding with mixed gas or cored wire.

CATALOGUE

NOTICE

1,Characteristic........................................................................................4

2,Safety attention ....................................................................................4

3,Installation place and power facility ....................................................6

4,Machine structure and accessories .............. .....................................6

machine st◆ructure and assembly drawing.................................6

5,Components name and function...........................................................7

◆Welding power (operation panel) ..............................................8

◆Remote controller.......................................................................9

CONNECT

Connection and Grounding …………………………………………… 10

Power source and distribution box◆……………………………..11

Power source and workpiece end◆、output cable ………………12

Power source and wire◆-feeder facility、welding torch ………...12

◆Gas cylinder and adjustor………………………………………13

OPERATION

1、Confirmation and preparation before operation ………………… …14

◆Confirmation for safeguard appliance 's usage and preparation

………………………………………………………………..14

Safegar◆d appliance ……………………………………………..14

Inspection a◆fter connection …………………………………..14

Preparation◆before welding …………………………………….15

Switch operating and gas flow's adjusting◆………………………15

Wirei◆nstallation…………………………………………………16

Finger push◆for wire control …………………………………….17

2、Manual operation for welding （base function ）…………….. 18

Crater welding◆(self-locating ·crater action) ………………….18

No crater welding◆(acting simultaneously with torch ).………….19

FUNCTION

1、Patulous functions …………………………………………………..20

Connection of Lengthening◆cable …………………………………21

◆welding functions extension……………………………………….22

Socket connection for wire◆-feeder facility ………………………..22

Socket connection for gas adjustor◆………………………………..22

2、Peripheral equipment ……………………………………………….23

T◆orch ………………………………………………………………23

Wire◆-feeder machine ………………………………………………24

Gas flow◆-meter …………………………………………………..24

TECH DATA

1、Rated Specification/Standard accessories/ Outline dimension ……...26

2、Instance for welding conditions ……………………………………..28

3、About duty cycle …………………………………………………….29

4、Words and expressions ………………………………………………30

Meani◆ngs of crater （Yes ）crater （No ）……………………..30

What's slow feeder speed with lift arc ……………………◆………31

What's◆flashback time ……………………………………………31

What's FTT◆ Control …………………………………………..31

OVERHAUL

1、Daily check …………………………………………………………..32

Welding◆power source ……………………………………………...33

Weld◆ing torch …… ………………………………………………...34

wire◆-feeder machine ………………………………………………...35

◆cable …………………………………………………………………35

2、Regular check ………………………………………………………...36

clean dust in power source ………………………………………◆….37

ch◆eck power source and concerned facility ………………………....38

◆cable …………………………………………………………………38

check and repair wearing parts ………………………◆……………...39

TROUBLE SHOOT

1、primary check for abnormity ………………………………………… 40

2、indicating light and solution for abnormity ………………………… ..40

3、other problem and abnormity treatment ………………………………40

investigation of problem and abnormity ……………………◆………41

check flow chart A◇、B……………………………………………41

check flow chart C◇、D……………………………………………42

disposal method after judging r◆eason ……………………………..43

fus◇e broken ……………………………………………………...43

printed board problem ……………………………………………◇.43

other parts' problem except fuse and PCB …………◇……………..43

other reasons ………………………………◇……………………...44

4、after service ………………………………………………………….. .44

P. S ：outline for torch and wire-feeder usage and maintenance ………45

CIRCUIT DIAGRAM

1、circuit diagram ……………………………………………………….. 46

NOTICE

1、CHAEACTERS

Performance exceeding common SCR welding machine

No◆-remote control cable，enhance maneuverability，decrease cable broken

problem.

New design and tri◆-protection treatments，dust、water、smog protections，improve

performance and suitable to any worksite and environment.

Separately adjust for current and voltage /simple centralize conversion f◆unction，

whatever skilled or non skilled operator can use easily.

2、SAFETY ATTENTION

Following rules must be abided by to ensure operation safety

CAUTION! AVOID SERIOUS BODY INJURED ACCIDENT HAPPENING

precaution for grounding◆

should be let qualified electric person to connect grounding cable as per concerned

law and regulations

Usage of protection cloth◆、protection appliance

should use protection appliance in order to avoid burning eye and skin

precaution for ventilation◆

To avoid harm air poisoning and choking accident happening(CO2 and welding smog

is harmful to health),ventilation and effective breath protection appliance must be

prepared so as to meet local requirement of law and regulation .

CAUTION! AVOID WELDING MACHINE DAMAGE AND FIRE ARISING

preven◆t welding machine damage or fire arising from over-heat

keep the machine 20cm away from wall ，or keep 50cm away from tinder

prevent welding machine damage or fire arising from sparking◆

must guard against sparking on tinder (splash，flash )，or go inside via inspiration gob

or opening

prevent welding machine impaction and damage arising from falling◆

when setting welding machine on scaffold,should be screwed firmly,enough not to

falling down（and not let gas cylinder fall down ）

should read operation manu◆al

The operation manual includes welding machine ,wire-feeder, gas regulator and so on,

please operate carefully base on reading manual

3、INSTALL ENVIRONMENT AND POWER FACILITY

Power 3 PHASE AC(380V) 50Hz

Model FKR350 FKR500

Adopted power 20KVA 40KVA

Capacity Engine generator 18.1 KVA

2 times up

31.9KVA

2 times up

Fuse size 30A 50A

Input

protection Circuit breaker

(leakage protection) 30A 50A

Power inlet 8 mm2up 12 mm2up

Power outlet 38 mm2up 60 mm2up

Cable section

dimension Earth lead 14 mm2up 14 mm2up

If working environment is damp，or on iron plate or shelf，please install earth leakage

circuit breaker.

Attention

To avoid parts damage、unstable arc，even machine damage，please abide following

rules and operate machine properly：

●power voltage undulation: voltage tolerance is ±10%

●when using the engine generator: two times up rated input capacity with

compensating coils

(FKR200:7.6KVA,FKR350:18KVA,FKR500:32KVA,FKR630:47KVA)

●Input cable: install suitable automatic switch or circuit breaker.(leakage

protection device)according to rated capacity

●please use different circuit breaker（or leakage protecting device）for

welding machine、generator and transformer.

●please use appointed wire-feeder with our welding machine

4、MACHINE STRUCTURE AND ACCESSORIES

●machine structure and assembly drawing

5、PARTS NAME AND FUNCTION

●welding power (operation front panel)

Welding power

●remote controller

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