Hansa C3e Guide de l'utilisateur

HANSA NEW ZEALAND

+64 7 849 4749 info@hansaproducts.co.nz

www.hansaproducts.co.nz

HANSA AUSTRALIA

1800 426 722 info@hansaproducts.com.au

www.hansaproducts.com.au

Operation, maintenance and safety manual

All operators must fully read and understand

this operator’s manual before using the chipper.

Keep this manual for future reference.

 
Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019 
© Hansa Chippers 2019 
TABLE OF CONTENTS 
SAFETY .........................................................................................................................................................................................1 
OPERATOR COMPETENCY.........................................................................................................................................................................1 
AMBIENT CONDITIONS............................................................................................................................................................................ 1 
WORK AREA SAFETY ...............................................................................................................................................................................1 
ELECTRICAL SAFETY.................................................................................................................................................................................1 
PERSONAL SAFETY..................................................................................................................................................................................1 
MACHINE USE AND CARE.........................................................................................................................................................................2 
SERVICE ...............................................................................................................................................................................................2 
IDENTIFYING HAZARDS AND RISKS ..............................................................................................................................................................2 
WHAT CAN MY HANSA CHIPPER PROCESS?..................................................................................................................................3 
INTENDED USES OF THE CHIPPER ...............................................................................................................................................................3 
RECEIVING YOUR HANSA CHIPPER ...............................................................................................................................................4 
CHIPPER COMPONENTS...........................................................................................................................................................................4 
ASSEMBLING YOUR CHIPPER........................................................................................................................................................5 
ATTACH THE WHEELS ..............................................................................................................................................................................6 
FIT THE INLET CHUTE............................................................................................................................................................................... 7 
ATTACH THE (OPTIONAL)CHIP CATCHER BAG ...............................................................................................................................................8 
OPERATION..................................................................................................................................................................................8 
SAFE SETUP PROCEDURE..........................................................................................................................................................................9 
SAFE OPERATING PROCEDURE...................................................................................................................................................................9 
POWER SUPPLY ...................................................................................................................................................................................10 
START/STOP.......................................................................................................................................................................................11 
TRANSPORTATION ..................................................................................................................................................................... 12 
STORAGE.................................................................................................................................................................................... 12 
TROUBLESHOOTING................................................................................................................................................................... 12 
WHAT TO DO IF:.................................................................................................................................................................................. 12 
MAINTENANCE........................................................................................................................................................................... 13 
KNIFE RE-SHARPENING AND KNIFE REPLACEMENT .......................................................................................................................................13 
REMOVE THE KNIFE FOR SHARPENING ......................................................................................................................................................14 
SHARPEN THE KNIVES............................................................................................................................................................................ 15 
REINSTALL THE KNIVES .......................................................................................................................................................................... 15 
BOLT TORQUE .....................................................................................................................................................................................18 
SPECIFICATIONS ......................................................................................................................................................................... 18 
DECALS....................................................................................................................................................................................... 19 
HANSA CHIPPER INDUSTRIAL LIMITED WARRANTY.................................................................................................................... 20 
COMMISSIONING CHECKLIST AND REGISTRATION ..................................................................................................................... 20 
 

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

Safety

Preventing accidents is the responsibility of every equipment operator. The operator is responsible for any accidents or hazards

occurring to people or their property. Ensure every operator is familiar with the safe operation procedures and controls of the

machine, how to identify hazards, and the steps required to avoid injury while handling and operating the chipper. Relevant

information is contained in this manual.

Do NOT modify the design of the chipper.

Operator competency

Ensure that every person operating the chipper understands and follows the safe operating and maintenance procedures

as detailed in this manual.

Do NOT allow persons below the age of 18 to operate the chipper. Additionally, local regulations may restrict the age of

the operator.

Do NOT allow persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge to

operate the machine.

Ambient Conditions

Only use the C3e in an environment that is between -5°C and 40°C. Do not use the C3e in the rain or in wet environments.

Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate machines in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Machines

create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a machine. Distractions can cause you to lose control.

Electrical safety

a) Machine plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded)

machines. Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased

risk of electric shock if your body is earthed or grounded.

c) Do not expose machines to rain or wet conditions. Water entering a machine will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the machine. Keep cord away from heat, oil,

sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a machine outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

f) If operating a machine in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD

reduces the risk of electric shock.

Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a machine. Do not use a machine while you are

tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating machines may result in

serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety

shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack,

picking up or carrying the machine. Carrying machines with your finger on the switch or energising machines that have the switch

on invites accidents.

d) Remove any adjusting key or wrench before turning the machine on. A wrench or a key left attached to a rotating part of the

machine may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the machine in unexpected

situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes,

jewelry or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly

used. Use of dust collection can reduce dust-related hazards.

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

h) Do not let familiarity gained from frequent use of machines allow you to become complacent and ignore machine safety

principles. A careless action can cause severe injury within a fraction of a second.

Machine use and care

a) Do not force the machine. Use the correct machine for your application. The correct machine will do the job better and safer at

the rate for which it was designed.

b) Do not use the machine if the switch does not turn it on and off. Any machine that cannot be controlled with the switch is

dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the machine before making

any adjustments, changing accessories, or storing machines. Such preventive safety measures reduce the risk of starting the

machine accidentally.

d) Store idle machines out of the reach of children and do not allow persons unfamiliar with the machine or these instructions

to operate the machine. Machines are dangerous in the hands of untrained users.

e) Maintain machines and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other

condition that may affect the machine’s operation. If damaged, have the machine repaired before use. Many accidents are

caused by poorly maintained machines.

f) Keep cutting machines sharp and clean. Properly maintained cutting machines with sharp cutting edges are less likely to bind

and are easier to control.

g) Use the machine, accessories and machine bits etc. in accordance with these instructions, taking into account the working

conditions and the work to be performed. Use of the machine for operations different from those intended could result in a

hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow

for safe handling and control of the machine in unexpected situations.

Service

a) Have your machine serviced by a qualified repair person using only genuine replacement parts and accessories. This will ensure

that the safety of the machine is maintained.

Identifying hazards and risks

Identify hazards and risks, and take preventative steps to avoid accidents and minimise risk. Possible hazards include, but are not

limited to, moving parts, thrown objects, weight of chipper and components, and the operating environment.

Below is a list of hazards and actions required to prevent injury.

Hazard

Risk

Corrective action

Dust

Injury or irritation of the

eyes

Respiratory irritation

Wear safety glasses

Process freshly cut materials and/or wear a dust mask

Electric cable

Electric shock

Ensure you use a residual current device (RCD). Ensure power

supply cords are in good condition

Cutting rotor and knives

Pinching, crushing,

cutting, severing

Keep your face and body out of the inlet chute

Do not extend hands/arms past the rubber flap

Use a stick to push materials into the inlet chute

Do NOT push the stick beyond the rubber flap

Sound

Damage to hearing

Always wear hearing protection when operating the machinery

Discharge material

Eye injury, minor cuts

Always wear safety glasses when operating the machinery

Do NOT put body parts in front of the outlet chute

Do NOT put the machinery in a place where the outlet

chute is directed on a hard surface

Feeding material

Cuts and scrapes

Wear safety gloves

Wear tight fitting long sleeves and pants to cover bare skin when

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

operating the machinery

Weight of the chipper

Straining, crushing

Place the machinery on firm level ground

What can my Hansa chipper process?

Intended uses of the chipper

The Hansa C3e chipper is built to process organic material including wooden branches not exceeding 40 mm in diameter. It is

designed for intermittent use by the suburban gardener. Do NOT use the chipper for any other purpose.

Organic wastes include:

Prunings, stalks, roots, vegetable matter, hay, grass, bark

Dry manure

Branches

Palm fronds

Dead and hard timbers (Note: these will dull the knives faster)

Paper or cardboard

Do NOT process:

Bones

Soil, root balls, sand, grit, stones, metal

If you have any questions, contact your authorised dealer.

Do NOT exceed 40 mm branch diameter

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

Receiving your Hansa chipper

You may receive your chipper assembled from your dealer or it may be packaged in two boxes. Assembly takes approximately 30

minutes, two people working together will make the assembly easier.

Chipper components

Note: Your Hansa C3e may not come with the chip catcher bag. The chip catcher bag must be purchased separately.

Tools required for assembly (not supplied)

•A knife to cut open the box

•Two 13 mm spanners - to tighten the inlet chute and wheels

•18 mm spanner to attach the wheels

Box 1 contains:

✓The chipper body

✓Two wheels

✓A cardboard block for support of the chipper body for wheel attachment

CAUTION: The chipper body weighs 42 kg; it is recommended to cut the box open rather than lifting the body out.

Box 1

Box 2

All the C3e parts in two separate boxes

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

Box 2 contains:

✓The inlet chute

✓A fastener pack containing parts required for assembly

✓Documentation (Hansa operations manual, warranty card and Honda motor manual)

Item no.

Fastener pack contents (in box 2)

Two bolts to attach the inlet chute.

Two heavy washers to attach the inlet chute.

Two spring washers to attach the inlet chute.

Two nuts to attach the inlet chute.

Wheels and cardboard block

Chipper body

Contents in box 2

Inlet chute

Documentation

Fastener pack

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

Assembly

Attach the wheels

It is recommended but not required to place a cardboard block (or suitable alternative) underneath the chipper

body - this makes it easier to attach the wheels.

Insert the axle shaft through the wheel, then slide the

washer on.

Slide the axle shaft through the holes in the base of

the chipper body.

Screw the nyloc nut onto the end of the axle shaft.

Tighten the axle shaft using an 18 mm and 13 mm

spanner.

111

Axle shaft

Washer

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

Fit the inlet chute

Fix the inlet chute –Slide the tab at the base

of the inlet chute over the tab at the top of

the rotor housing. Adjust the inlet chute

until the holes at the back of the rotor

housing line up with the holes on the back of

the inlet chute.

Line up the holes and insert the bolts (item no. 1),

heavy washers (item no. 2), spring washers (item no.

3), and nuts (item no. 4). Ensure that the heavy

washer is touching the chipper body (top) and the

spring washer is touching the nut (bottom).

Hansa C3e O&M Manual - OM-004 Revision H 09/07/2019

Attach the (optional) chip catcher bag

Hook the lower bar of the chip catcher bag into the

slot underneath the outlet chute.

Slide the top bar of the chip catcher bag up and over

the hooks on the top of the outlet chute.

This is how it should look when properly attached. To

remove the chip catcher bag, repeat steps 7 and 8 in

reverse order.

Operation

The chipper is self-feeding and has a large inlet opening. It can process:

•Prunings, stalks, vines, leaves, roots and vegetable matter, paper and cardboard

•Freshly cut material is better to process than dry material

•Maximum capacity is 40 mm diameter branches

It is helpful (but not required) to keep a wooden stick handy, approx. 50 mm diameter x 600 mm long for:

•Pushing in short, brushy and very leafy materials

•Keeping the inlet chute clear

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