HANGCHA CBD15-A2MC1 Manuel utilisateur

ELECTRIC PALLET TRUCK

CBD15-A2MC1

CBD15-A2MC1-F

OPERATION AND MAINTENANCE

MANUAL

Original Instruction

HANGCHA GROUP CO., LTD.

8/2017

Mini Range

FOREWORD

Thank you very much for purchasing the A series mini range electric pallet truck of Hangcha

Group .

A series mini range electric pallet truck is a newly developed product for warehouse logistic, it

owns characteristics as advanced performance, comfort operation, safety and security, low

maintenance cost, and is an ideal tool for handling goods in warehouse, supermarket and

workshop.

Before use the truck, relative persons must read and understand the manual, get to know how to

safely operate and maintain the truck.

Part one of this manual is about the brief introduction and correct operation of the mini range

electric pallet truck, which will tell you how to operate safely and maintain preventively; part two

will tell you the structure, working principle and maintenance of the electric pallet truck. To ensure

safety and exert the truck’s potential, all the personnel that in charge of operation maintenance

and management must read this manual thoroughly.

As the improvements of products of our company, there may be some differences between this

operation manual with your forklift truck.

If you have any questions please keep touches with HANGCHA GROUP CO., LTD. sales

department or let the agents know.

Contents

Part Ⅰ：Operation and Maintenance.......................................................................................... 1

1 Notice for use.......................................................................................................................... 1

1.1 General.................................................................................................................................... 1

1.2 Use as required ....................................................................................................................... 1

1.3 Approved application conditions.............................................................................................. 2

1.4 Cautions for the use of cold storage truck............................................................................... 3

1.5 Proprietor responsibilities........................................................................................................ 3

1.6 Attachment installation or modification to the truck................................................................. 4

2 Truck introduction.................................................................................................................... 5

2.1 General.................................................................................................................................... 5

2.2 Functional description.............................................................................................................. 6

2.3 Main part introduction.............................................................................................................. 8

2.4 Display and control.................................................................................................................. 9

2.4.1 Display................................................................................................................................... 11

2.5 Standard technical data......................................................................................................... 12

2.6 Product plates and warning labels location........................................................................... 13

3 Safety Instructions................................................................................................................. 15

4 Transport............................................................................................................................... 19

4.1 Lifting by crane ...................................................................................................................... 19

4.2 Securing the truck during transport....................................................................................... 20

4.3 Transport................................................................................................................................ 21

5 Battery................................................................................................................................... 22

5.1 Safe operation rules for battery use...................................................................................... 22

5.2 Maintenance of the Battery.................................................................................................... 22

5.3 Battery charging..................................................................................................................... 24

5.3.1 Power interface ..................................................................................................................... 24

5.3.2 Battery charging steps........................................................................................................... 24

5.3.3 Additional charge................................................................................................................... 25

5.4 Replacing battery................................................................................................................... 26

6 New truck breaking-in ........................................................................................................... 27

7 Operation............................................................................................................................... 28

7.1 Check before operation ......................................................................................................... 28

7.2 Start up .................................................................................................................................. 30

7.3 Travelling ............................................................................................................................... 31

7.4 Braking................................................................................................................................... 32

7.5 Steering.................................................................................................................................. 32

7.6 Stopping................................................................................................................................. 32

7.7 Loading.................................................................................................................................. 33

7.8 Unloading............................................................................................................................... 33

7.9 Park the truck securely.......................................................................................................... 35

8 Deposit the truck for long time.............................................................................................. 36

8.1 Deposit for long time.............................................................................................................. 36

8.2 Start running after deposit for a long time............................................................................. 36

9 Maintenance.......................................................................................................................... 37

9.1 Maintenance general............................................................................................................. 37

9.2 Periodic maintenance schedule............................................................................................. 38

9.3 Remove or installing the hood............................................................................................... 41

9.4 Remove or installing the drive wheel cover........................................................................... 42

9.5 Truck used oil and lubrication................................................................................................ 43

9.6 Check the fuses..................................................................................................................... 44

10 Relevant safety directive or standard (CE)........................................................................... 45

Part Ⅱ：Structure, Principle and Maintenance ....................................................................... 47

1Drive Unit............................................................................................................................. 47

1.1 Data sheet.............................................................................................................................. 47

1.2 Assemble and use notice ...................................................................................................... 48

1.3 Fault and troubleshooting...................................................................................................... 48

1.4 Drive Motor ............................................................................................................................ 49

1.5 Electromagnetic brake........................................................................................................... 53

1.5.1 Electromagnetic brake working principle.............................................................................. 54

1.5.2 Electromagnetic brake installation........................................................................................ 55

1.5.3 Maintenance.......................................................................................................................... 56

1.5.4 Adjust the Air Gap of the Brake............................................................................................. 57

1.5.5 Common fault and troubleshooting....................................................................................... 59

2 Hydraulic system................................................................................................................... 60

2.1 Hydraulic system working principle....................................................................................... 60

2.2 Hydraulic system fault diagnosis and correction................................................................... 61

3 Electric system...................................................................................................................... 62

3.1 Electrical schematic diagram................................................................................................. 62

3.2 Drive motor controller ............................................................................................................ 63

3.2.1 Maintenance.......................................................................................................................... 63

3.2.2 Diagnostics and Troubleshooting.......................................................................................... 64

Attachment：Table for bolt’s tightening torque.............................................................................. 66

Part Ⅰ：Operation and Maintenance

1 Notice for use

1.1 General

Truck in this manual is only for lifting and transporting loads.

It must be used, operated and maintained according to the information in this manual. Any other

uses are outside the design envelope and can lead to injury to persons or damage to equipment

and property.

1.2 Use as required

–Pick and place goods with trays.

–Transport goods with trays.

–Do not carry people.

–Do not over load.

–Do not push or pull loads.

–Do not work together on the same goods by multiple pallet trucks.

1.3 Approved application conditions

－Used in specified area as factory, tourist attraction and recreation place.

－Operation only on secure, level surfaces with sufficient capacity.

－Operation only on routes that are visible and approved by the proprietor.

－Use in specified rated load.

－Average environment temperature under continuous operating condition +25℃.

－The highest environment temperature in the short term (≤1h) +40℃.

－The lowest environment temperature under normal indoor conditions when operation +5℃.

－The lowest environment temperature under normal outdoor conditions when operation

-20℃.

－Altitude: ≤2000m.

－Negotiating inclines up to a maximum of 6 %.

－It is prohibited to travel crosswise or obliquely. When going uphill with loads, keep the loads

in front; when going downhill, keep people in front.

WARNING

It’s prohibited to use this equipment in the anti-explosion area.

Special equipment and authorisation are required if the truck is to be used in

extreme conditions (e.g. cold stores).

Cold-storage truck should meet the followings when working:

According to different grade of cold-storage truck, operate in cold storage based on standard

continuous working time. The recommended working times of our trucks are as follows:

－Do not work continuously over 2 hours in the cold storage above -18℃;

－Do not work continuously over 15 minutes/hour in the -18℃～-30℃cold storage.

1.4 Cautions for the use of cold storage truck

－Use special oil for cold storage, maintain and replace periodically.

－All cold storage trucks cannot be shut down or parked in cold storage, or it may cause

damage of hydraulic system and electric system.

－Before entering the cold storage, do necessary hydraulic and traction motion to the

cold-storage truck, and then enter the cold storage after temperature rises.

－If there is condensate water on the truck surface after the truck left the cold storage, only after

the surface is dry or the condensate water is complete dry can the truck enters the cold

storage again.

－Shorten the maintenance period of the lubricating point to avoid its premature wear.

－Battery cannot be empty for a long time after discharging, charge in time to keep high

electrolyte proportion and avoid electrolyte freezing.

－Different truck models with operations can improve each truck functions in the cold storage.

－If the truck malfunctioned in the cold storage, remove it from the cold storage immediately and

repair in buffer zone or maintenance area.

1.5 Proprietor responsibilities

For the purposes of the present operating instructions the “proprietor” is defined as any natural or

legal person who either uses the industrial truck himself, or on whose behalf it is used. In special

cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with

existing contractual agreements between the owner and user of the industrial truck, is charged

with operational duties.

The proprietor must ensure that the industrial truck is used only for the purpose for which it is

intended and that there is no danger to life and limb of the user and third parties. Furthermore,

accident prevention regulations, safety regulations and operating, servicing and repair guidelines

must be followed. The proprietor must ensure that all users have read and understood these

operating instructions.

Failure to comply with the operating instructions shall invalidate the warranty. The same applies if

improper work is carried out on the truck by the customer or third parties without the permission of

the manufacturer.

1.6Attachment installation or modification to the truck

Without authorization by the manufacturer, it is not allowed to modify the truck privately.

The mounting or installation of any attachments which will interfere with, or supplement, the

functions of the truck is permitted only after written approval by the manufacturer has been

obtained. If necessary, the approval of local authorities has to be obtained.

Without the prior written approval of the original manufacturer, its authorized representative or its

successor, any change to the truck that may influence its performance, such as rated capacity,

stability or security, is not allowed. Changes include brake, steering, vision or dismountable

attachment. When the manufacturer or its successor approve to changes of the vehicle, it also

needs to make corresponding modification to vehicle nameplate, decals, logo and brochures.

In the event the truck manufacturer is no longer in business and there is no successor in the

interest to the business, the user may arrange for a modification or alteration to a powered

industrial truck manufacturer and the user shall：

a) Arrange for the modification or alteration to be designed, tested and implemented by an

engineer(s) expert in industrial trucks and their safety;

b) Maintain a permanent record of the design, test(s) and implementation of the

modification or alteration;

c) Approve and make appropriate changes to the capacity plate(s),decals, tags and

instruction handbook;

d) Affix a permanent and readily visible label to the truck stating the manner in which the

truck has been modified or altered together with the date of the modification or alteration,

and the name and address of the organization that made the modification or alteration.

2 Truck introduction

2.1 General

A series mini range electric pallet truck described in this manual should work under low working

strength and its continuous working time should not surpass one hour.

Users can get relevant information as rated load from the product model.

Model

Meaning

CBD

Electric pallet truck

Rated load capacity×100kg

Product serial number

The second version

Mini Range

Controller type

Cold storage type

2.2 Functional description

Truck body system

–Beautiful and compact outline, concise and fluent line.

–Adopted steel stamping and injection moulding process is sturdy and durable.

–The chassis adopts 3-wheel structure, and equips with side supporting system, it is safe and

reliable.

Driving system

–Drive unit adopts wheel type, with compact and simple structure.

–Permanent-magnetic drive motor owns excellent performance.

–High performance electromagnetic brake.

Braking system

–It owns three emergency braking functions as release brake, reverse brake and

electromagnetic brake to ensure travelling safety.

–It owns slope anti-slide function to ensure safety.

Operation steering system

–New ergonomics designed control handle owns acceleration, reversing, horn, braking,

lifting/lowering, emergency reverse functions, thus makes operation easier.

–Emergency reversing button on the control handle head can prevent driver from hurt when

encountering emergency in backward driving.

–Steering angle +/- 90°.

Hydraulic system

–Modularization hydraulic power unit owns low noise, low vibration, stable and reliable lifting

and lowering.

Lifting system

–Adopted single-cylinder two-connecting rod structure is simple and reliable, with good lifting

synchronism.

Electric system

–24V Electric system.

–Latest CURTIS permanent magnetic control system.

Ce manuel convient aux modèles suivants

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